Composite Cathode Active Materials for Lithium Battery Stability

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Solution Overview

Problem

Conventional lithium batteries using LiCoO2 as cathode active materials lack high voltage stability, thermal stability, and high rate discharge characteristics, which are essential for modern mobile devices that require higher electric capacities and stability across varying temperatures.

Innovation Solution

The use of composite cathode active materials comprising large diameter and small diameter active materials in specific particle and weight ratios, along with highly stable and conductive carbon-based materials, to enhance packing density and achieve improved voltage stability, thermal stability, and high rate discharge characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If LiCoO2 powder is used as cathode active material, then high voltage and high capacity can be achieved, but high voltage stability, thermal stability and high rate discharge characteristics are not exhibited

Engineering Contradiction:
Improveelectric capacityVSAvoidvoltage stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies composite materials by combining large diameter LiCoO2 particles with small diameter conductive carbon particles to create a composite cathode active material. This composite structure maintains the high capacity of LiCoO2 while adding the electrical conductivity and stability benefits of carbon, thereby achieving both high electric capacity and high voltage stability simultaneously

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If LiCoO2 powder is used as cathode active material, then high voltage and high capacity can be achieved, but thermal stability is not exhibited

Engineering Contradiction:
Improveelectric capacityVSAvoidthermal stability
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The composite material combines LiCoO2 with conductive carbon particles, where the carbon component provides thermal stability and resistance to thermal degradation. This allows the cathode to maintain high electric capacity while being resistant to harmful thermal effects during battery operation

Inventive Principle:
Principle #40Composite materials

3Quantity of substance

If LiCoO2 powder is used as cathode active material, then high voltage and high capacity can be achieved, but high rate discharge characteristics are not exhibited

Engineering Contradiction:
Improveelectric capacityVSAvoiddischarge rate
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The composite structure incorporates conductive carbon particles that form a conductive network throughout the cathode material. This network facilitates rapid electron transport during high rate discharge, enabling the battery to maintain high electric capacity while achieving superior high rate discharge characteristics

Inventive Principle:
Principle #40Composite materials

4Volume of stationary object

If packing density of active material particles is improved, then volume density increases, but high voltage stability, thermal stability and high rate discharge characteristics are limited

Engineering Contradiction:
Improvevolume densityVSAvoidvoltage stability
Core Design Contradiction:
Volume of stationary objectVSReliability

Solution Approach 1:

The patent applies local quality by creating a heterogeneous composite where small diameter carbon particles are distributed throughout and around the large diameter LiCoO2 particles. This local distribution ensures that conductive pathways are present throughout the electrode structure, maintaining voltage stability and discharge characteristics while achieving high packing density

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS8663846B2Cathode active material, method of preparing the same, and cathode and lithium battery containing the material
Publication Date: 2014.03.04 SAMSUNG SDI CO LTD
  • US8663846B2 patent drawing
  • US8663846B2 patent drawing
  • US8663846B2 patent drawing

AI summary

Composite cathode active materials having a large diameter active material and a small diameter active material are provided. The ratio of the average particle diameter of the large diameter active material to the average particle diameter of the small diameter active material ranges from about 6:1 to about 100:1. Mixing the large and small diameter active materials in a proper weight ratio improves packing density Additionally, including highly stable materials and highly conductive materials in the composite cathode active materials improves volume density, discharge capacity and high rate discharge capacity.