Composite Cathode Material Balancing Battery Capacity and Efficiency

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing rechargeable lithium batteries face challenges in achieving high energy density and efficiency, necessitating improvements in positive electrode active materials to meet the increasing demand for high-capacity batteries in devices such as mobile phones and electric vehicles.

Innovation Solution

A positive electrode active material comprising a combination of first particles with an olivine structure, second particles with a spinel structure, and third particles with a layered structure, optimized in weight ratios, along with a conductive material and binder, to enhance energy density and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a single positive electrode active material is used, then the battery structure is simple, but the energy density and operating voltage cannot be optimized simultaneously

Engineering Contradiction:
Improveenergy densityVSAvoidelectrode material composition
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent uses a composite material system consisting of three distinct positive electrode active materials with different crystal structures (olivine, spinel, and layered structures). Each material contributes different properties: the olivine structure provides stability, the spinel structure enhances conductivity, and the layered structure increases capacity. This composite approach allows simultaneous optimization of energy density and operating voltage while maintaining a manageable electrode design through controlled particle size distributions and weight ratios.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If high-capacity materials are used to increase energy density, then the battery capacity improves, but the charge and discharge efficiency decreases

Engineering Contradiction:
Improvebattery capacityVSAvoidcharge and discharge efficiency
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The patent applies local quality by creating a multi-component system where different materials are distributed throughout the electrode. The olivine-based material provides structural stability for efficient ion transport, the spinel-based material enhances electronic conductivity for faster charge transfer, and the layered material contributes high capacity. This spatial and functional distribution allows the electrode to simultaneously achieve high capacity and high charge-discharge efficiency by optimizing local properties throughout the material composite.

Inventive Principle:
Principle #3Local quality

3Quantity of substance

If conventional positive electrode materials are used, then the manufacturing process is simple, but the operating voltage and energy density are insufficient for high-performance applications

Engineering Contradiction:
Improveenergy densityVSAvoidelectrode material preparation
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent employs parameter changes by systematically varying the crystal structure types (olivine, spinel, layered), particle size ranges, and weight ratios of the three active materials. These parameter optimizations enable the electrode to achieve superior energy density and operating voltage characteristics. The manufacturing complexity is managed through defined composition ranges and standardized particle size specifications, making the enhanced material system practically implementable.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed active material design achieves high energy density and efficiency, improving charge and discharge performance, low-temperature properties, and battery lifetime.

Implementation Method 1

A rechargeable lithium battery produces electrical energy through the oxidation and reduction reactions when lithium ions are intercalated into and deintercalated from the positive electrode and negative electrode

Methodology Applied
Scientific EffectOxidation and reduction reactions: Redox Reactions

Data Source

PatentEP4641678A1Positive electrode active material for rechargeable lithium battery, positive electrode including the positive electrode active material, and rechargeable lithium battery including the positive electrode active material
Publication Date: 2025.10.29 SAMSUNG SDI CO LTD
  • EP4641678A1 patent drawingFigure 1
  • EP4641678A1 patent drawingFigure 2
  • EP4641678A1 patent drawingFigure 3

AI summary

A positive electrode active material comprises first particles of a compound having an olivine structure, second particles of a compound having a spinel structure, and third particles of a compound having a layered structure. The first particles and the second particles constitute a main active material, which is present in about 80 parts by weight to about 90 parts by weight based on 100 parts by weight of the positive electrode active material. Also disclosed are positive electrodes including the positive electrode active materials, and recharageable lithum batteries including the positive electrodes.