Composite Cathode Particles with Lithium Alloy for Cycle Capacity Retention

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Solution Overview

Problem

Lithium ion batteries experience a significant decrease in capacity after initial charging and during repeated charging and discharging, which affects their cycle characteristics.

Innovation Solution

A composite cathode active material particle is developed, comprising a cathode active material and lithium alloy particles or metal particles with a lithium alloying potential of 0.5 V (vs Li/Li+) or more, dispersed within the cathode active material.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional cathode active materials are used to increase capacity, then the battery capacity increases, but the capacity decreases significantly after initial charging and during repeated cycles

Engineering Contradiction:
Improvebattery capacityVSAvoidcycle characteristics
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

Lithium alloy particles are incorporated into the cathode active material before battery assembly and initial charging. During initial charging, these particles release lithium ions in advance, which then participate in SEI formation at the anode. This preliminary lithium release prevents the cathode material from losing its own lithium, thereby maintaining capacity and improving cycle characteristics

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Lithium alloy particles act as an intermediary substance between the cathode and anode. They serve as a lithium source that releases lithium ions during initial charging, mediating the lithium transfer process and ensuring that the cathode material retains its lithium content for subsequent cycles

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite cathode active material particle effectively suppresses the decrease in capacity after initial charging and during repeated cycles, improving the battery's cycle characteristics and maintaining capacity retention.

Implementation Method 1

metal particles generated by desorption of lithium from the lithium alloy particles

Methodology Applied
Scientific EffectDesorption: Desorption

Data Source

PatentUS20250132307A1Composite cathode active material particle for lithium ion battery, cathode active material layer, lithium ion battery, and method for producing composite cathode active material particle for lithium ion battery
Publication Date: 2025.04.24 TOYOTA JIDOSHA KK
  • US20250132307A1 patent drawing

AI summary

The composite cathode active material particles for a lithium ion battery of the present disclosure have a cathode active material and lithium alloy particles having a lithium alloying potential of 0.5 V (vs Li/Li+) or more and/or metal particles generated by desorption of lithium from the lithium alloy particles, and the lithium alloy particles or the metal particles are dispersed in the cathode active material.