Composite Cathode Coating for Active Lithium Compensation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The formation of a solid electrolyte interface (SEI) film during the first charging and discharging of secondary batteries leads to irreversible loss of active ions, limiting the energy density and cycle life of the battery.

Innovation Solution

A composite positive-electrode material is developed, comprising a core of lithium-rich metal oxide pre-lithiation material coated with a positive-electrode active material that serves as a good lithium ion conductor, isolating the core from the environment and enhancing pre-lithiation efficiency while maintaining purity and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a SEI film is formed during first-time charging and discharging, then the negative electrode is protected, but active lithium is consumed causing irreversible capacity loss

Engineering Contradiction:
Improvenegative electrode protectionVSAvoidactive lithium consumption
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The patent applies preliminary action by pre-lithiating the positive electrode material before battery assembly. The positive electrode is prepared with excess lithium content (lithium-rich metal oxide or lithium-containing compounds) that will be released during initial charging to compensate for the lithium consumed by SEI film formation on the negative electrode, thereby preventing irreversible capacity loss.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent changes the lithium content parameter of the positive electrode material by using lithium-rich metal oxides (such as Li2MnO3, Li2NiO3, Li2CuO2) or lithium-containing compounds with controlled lithium excess (0.01-0.5 mol/L). This parameter change enables the positive electrode to provide additional lithium during initial cycling to offset SEI formation losses.

Inventive Principle:
Principle #35Parameter changes

2Loss of substance

If the positive electrode material is pre-lithiation material, then active lithium can be compensated, but the material stability and purity may be compromised

Engineering Contradiction:
Improveactive lithium compensationVSAvoidmaterial stability and purity
Core Design Contradiction:
Loss of substanceVSStability of the object's composition

Solution Approach 1:

The patent employs composite materials by combining pre-lithiation materials (lithium-rich metal oxides or lithium-containing compounds) with conventional positive electrode active materials (such as layered lithium transition metal oxides, spinel structures, or olivine structures). This composite structure provides both lithium compensation capability and maintains electrochemical stability and purity.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality by distributing the pre-lithiation material in specific forms within the positive electrode: either as surface-coated particles, internally doped regions, or mixed composites. This localized approach ensures that the pre-lithiation function is activated where needed while maintaining overall material stability and preventing unwanted side reactions.

Inventive Principle:
Principle #3Local quality

3Loss of substance

If the mass ratio of pre-lithiation material to active material is increased, then more active lithium is available, but the energy density may be reduced due to inactive substances

Engineering Contradiction:
Improveactive lithium availabilityVSAvoidenergy density
Core Design Contradiction:
Loss of substanceVSQuantity of substance

Solution Approach 1:

The patent optimizes the mass ratio parameter of pre-lithiation material to active material within specific ranges (0.1-0.5, preferably 0.2-0.3) to achieve the right balance between lithium compensation and energy density. This controlled parameter change ensures sufficient lithium is available to compensate for SEI formation while minimizing the proportion of inactive material that would reduce overall energy density.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite material effectively compensates for lost active lithium, improving first-time charging-discharging capacity and energy density, and significantly prolongs the cycle life of the battery by ensuring efficient lithium ion deintercalation and reducing side reactions.

Implementation Method 1

the coating layer with the positive-electrode active material is a good lithium ion conductor, and can greatly improve efficiency of pre-lithiation

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Implementation Method 2

the surface of the positive-electrode pre-lithiation material is coated by the positive-electrode active material, so as to isolate external environment, improve stability of the material

Methodology Applied
Scientific EffectPhysical barrier isolation: Physical Containment

Data Source

PatentEP4071856B1Composite positive electrode material and preparation method therefor, positive electrode plate, secondary battery and battery module comprising same, battery pack, and device
Publication Date: 2026.01.28 CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
  • EP4071856B1 patent drawingFigure 1~2
  • EP4071856B1 patent drawingFigure 3~4
  • EP4071856B1 patent drawingFigure 5~6

AI summary

This application provides a composite positive-electrode material and a preparation method thereof, a positive-electrode plate, a secondary battery, and a battery module, a battery pack, and an apparatus containing such secondary battery. The composite positive-electrode material includes a core and a coating layer covering at least part of a surface of the core, where the core includes a positive-electrode pre-lithiation material, the positive-electrode pre-lithiation material includes a lithium-rich metal oxide, and the coating layer includes a positive-electrode active material.