Composite Cathode Material Balancing Battery Output and Stability

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Solution Overview

Problem

Existing lithium secondary battery cathode active materials face issues with chemical stability and ionic conductivity, leading to insufficient high output characteristics.

Innovation Solution

A cathode active material comprising first particles of lithium metal oxide with a specific cobalt molar ratio and second particles of lithium phosphate compound, in a defined weight ratio, to enhance chemical stability and output.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If NCM-based active material is used, then high output characteristics are achieved, but chemical stability deteriorates

Engineering Contradiction:
Improveoutput characteristicsVSAvoidchemical stability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent uses a composite cathode active material consisting of LiNi0.75Co0.05Mn0.20O2 (NCM) and LiFePO4 (LFP) in a weight ratio of 9:1 to 1:9. This composite structure combines the high output characteristics of NCM with the excellent chemical stability of LFP, resolving the contradiction between power and reliability.

Inventive Principle:
Principle #40Composite materials

2Reliability

If LFP-based active material is used, then chemical stability is improved, but ionic conductivity decreases

Engineering Contradiction:
Improvechemical stabilityVSAvoidionic conductivity
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent combines LFP with NCM in a composite structure where LFP provides chemical stability and NCM provides high ionic conductivity. The synergistic effect of the composite material resolves the contradiction between reliability and productivity.

Inventive Principle:
Principle #40Composite materials

3Power

If cobalt content is increased, then output characteristics are improved, but production cost increases

Engineering Contradiction:
Improveoutput characteristicsVSAvoidproduction cost
Core Design Contradiction:
PowerVSQuantity of substance

Solution Approach 1:

The patent optimizes the cobalt content in the NCM component to 0.05 moles, representing a significant reduction from conventional high-cobalt formulations. This parameter optimization maintains adequate output characteristics while substantially reducing production costs associated with cobalt material.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The lithium secondary battery achieves improved capacity, lifespan, and stability while reducing production costs, suitable for green technology applications.

Implementation Method 1

The lithium secondary battery may store an electric energy by a difference in chemical potential when lithium ions are intercalated and deintercalated between a cathode and an anode

Methodology Applied
Scientific EffectIntercalation and deintercalation:

Implementation Method 2

The lithium secondary battery may store an electric energy by a difference in chemical potential when lithium ions are intercalated and deintercalated between a cathode and an anode

Methodology Applied
Scientific EffectChemical potential difference:

Data Source

PatentUS20250219054A1Cathode active material for lithium secondary battery and lithium secondary battery including the same
Publication Date: 2025.07.03 SK ON CO LTD
  • US20250219054A1 patent drawing

AI summary

A cathode active material for a lithium secondary battery according to the embodiments of the present disclosure includes: first cathode active material particles which includes a lithium metal oxide containing nickel, cobalt and manganese; and second cathode active material particles which includes a lithium phosphate compound, wherein a molar ratio of the cobalt based on a total number of moles of the nickel, cobalt and manganese in the first cathode active material particles may be more than 0 and less than 0.15, and a weight ratio of the first cathode active material particles and the second cathode active material particles may be 20:80 to 80:20. Accordingly, a lithium secondary battery having improved stability, capacity characteristics, and lifespan characteristics while reducing production costs may be implemented.