Composite Cathode Material for Lithium Battery Structural Stability

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Solution Overview

Problem

Lithium nickel oxide batteries with high nickel content have improved capacity and power output but lack structural stability during charging and discharging due to high residual lithium content, leading to reduced lifespan and performance.

Innovation Solution

A composite positive active material is developed, comprising a first metal oxide with a layered structure and a second metal oxide with a perovskite, rock salt, or spinel structure, where the second metal oxide is introduced as a secondary phase to reduce residual lithium and enhance structural stability, manufactured through a method involving mixing precursors and thermal treatment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If high nickel content is used in lithium nickel oxide, then capacity and power output are improved, but structural stability deteriorates due to high residual lithium content

Engineering Contradiction:
Improvecapacity and power outputVSAvoidstructural stability
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The patent applies composite materials by combining lithium nickel oxide with a secondary phase material (lithium manganese oxide, lithium iron phosphate, or their composites) to create a composite positive active material. This composite structure allows the material to maintain high nickel content for improved capacity and power output while the secondary phase provides structural stability and reduces residual lithium content, thus resolving the contradiction between productivity and stability.

Inventive Principle:
Principle #40Composite materials

2Productivity

If high nickel content is used in lithium nickel oxide, then capacity and power output are improved, but lifespan is reduced due to structural instability

Engineering Contradiction:
Improvecapacity and power outputVSAvoidlifespan
Core Design Contradiction:
ProductivityVSDuration of action of stationary object

Solution Approach 1:

The composite structure with secondary phase material stabilizes the crystal structure during repeated charging and discharging cycles, preventing structural degradation and extending the battery lifespan while maintaining high nickel content for high capacity and power output.

Inventive Principle:
Principle #40Composite materials

3Stability of the object's composition

If residual lithium content is reduced to improve structural stability, then structural stability and lifespan are improved, but capacity and power output may be affected

Engineering Contradiction:
Improvestructural stabilityVSAvoidcapacity and power output
Core Design Contradiction:
Stability of the object's compositionVSProductivity

Solution Approach 1:

The patent applies local quality by introducing secondary phase material at specific locations (as a coating or dispersed phase) within the positive active material structure. This localized addition reduces residual lithium content and improves structural stability without significantly affecting the overall high nickel content and electrochemical performance, thus resolving the contradiction between stability and productivity.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite active material reduces residual lithium to 15,000 ppm or less, improving the structural stability and lifespan of lithium batteries while maintaining high power output and capacity, with reduced voltage decay even after repeated charging and discharging cycles.

Implementation Method 1

thermally treating the composition for forming the composite positive active material to prepare the composite positive active material

Methodology Applied
Scientific EffectThermal treatment: Heat Treatment

Data Source

PatentUS10290861B2Composite positive active material, method of preparing the same, positive electrode including the composite positive active material, and lithium battery including the positive electrode
Publication Date: 2019.05.14 SAMSUNG ELECTRONICS CO LTD
  • US10290861B2 patent drawing
  • US10290861B2 patent drawing
  • US10290861B2 patent drawing

AI summary

A composite positive active material includes: a composite including a first metal oxide represented by Formula 1 and having a layered structure, and a second metal oxide having at least one crystal structure selected from a layer structure, a perovskite structure, a rock salt structure, and a spinel structure, wherein a content of the second metal oxide is greater than 0 and equal to or less than 0.2 moles, per mole of the composite,LiNixM11-xO2-eM2e  Formula 1wherein, in Formula 1, M1 is at least one element selected from Group 4 to Group 14 of the Periodic Table of the Elements; Ma is at least one element selected from F, S, Cl, and Br; 0.7≤x<1; and 0≤e<1. Also, a positive electrode including the composite positive active material, and a lithium battery including the positive electrode.