Composite Cathode Shell Suppresses Side Reactions

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Solution Overview

Problem

Lithium batteries with nickel-based cathode active materials face issues of diminished lifetime and unsatisfactory thermal stability due to side reactions, leading to decreased performance and energy density.

Innovation Solution

A composite cathode active material is developed, comprising a first and second lithium transition metal oxide core with a carbonaceous material-based shell, where the shell includes a metal oxide represented by Formula MaOb and is used to suppress side reactions, improve ionic and electronic conductivity, and enhance thermal stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If nickel-based cathode active materials are used to achieve high capacity, then energy density is improved, but side reactions occur leading to diminished lifetime and unsatisfactory thermal stability

Engineering Contradiction:
Improveenergy densityVSAvoidlifetime characteristics
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

A shell comprising a metal oxide (Formula MaOb where 0 < a/b ≤ 0.5) is introduced as an intermediary layer between the nickel-based cathode active material and the electrolyte. This shell suppresses side reactions between the high-nickel cathode material and the electrolyte, thereby improving lifetime characteristics while maintaining the high energy density benefits of nickel-based materials.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention creates a composite structure consisting of a core (nickel-based cathode active material) and a shell (metal oxide with specific stoichiometry). This composite cathode active material combines the high capacity advantages of nickel-based materials with the stability benefits of the metal oxide shell, resolving the contradiction between energy density and reliability.

Inventive Principle:
Principle #40Composite materials

2Use of energy by moving object

If nickel-based cathode active materials are used to achieve high capacity, then energy density is improved, but thermal stability becomes unsatisfactory

Engineering Contradiction:
Improveenergy densityVSAvoidthermal stability
Core Design Contradiction:
Use of energy by moving objectVSTemperature

Solution Approach 1:

The metal oxide shell acts as a thermal barrier and protective intermediary layer that enhances the thermal stability of the nickel-based cathode active material. The shell with Formula MaOb (0 < a/b ≤ 0.5) provides thermal protection while allowing the underlying high-nickel material to maintain its high energy density characteristics.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The composite structure of core (nickel-based material) and shell (metal oxide) combines materials with complementary properties - the nickel-based core provides high energy density while the metal oxide shell provides thermal stability, thereby resolving the contradiction between these two parameters.

Inventive Principle:
Principle #40Composite materials

3Reliability

If a shell is added to suppress side reactions, then lifetime characteristics are improved, but device complexity increases

Engineering Contradiction:
Improvelifetime characteristicsVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A single shell layer comprising a metal oxide with Formula MaOb (0 < a/b ≤ 0.5) is used as the protective intermediary, rather than multiple complex coating layers. This simplified single-shell approach effectively suppresses side reactions and improves lifetime characteristics while minimizing the increase in device complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite cathode active material effectively reduces side reactions, improves cycle characteristics, and maintains energy density and thermal stability, leading to a longer battery lifespan and consistent performance.

Implementation Method 1

a shell along (e.g., around) a surface of at least one of the first core or the second core, wherein the shell includes a first metal oxide represented by Formula MaOb (0

Methodology Applied
Scientific EffectSurface passivation:

Data Source

PatentUS20230170479A1Composite cathode active material, cathode and lithium battery including composite cathode active material and preparation method thereof
Publication Date: 2023.06.01 SAMSUNG SDI CO LTD
  • US20230170479A1 patent drawing
  • US20230170479A1 patent drawing
  • US20230170479A1 patent drawing

AI summary

A composite cathode active material, a cathode and a lithium battery including the composite cathode active material, and a preparation method of the composite cathode active material are provided. The composite cathode active material includes a first core including a first lithium transition metal oxide; a second core including a second lithium transition metal oxide; and a shell along a surface of at least one of the first core or the second core, wherein the shell includes a first metal oxide represented by Formula MaOb and a carbonaceous material, wherein the first metal oxide is within a carbonaceous metal matrix, the first lithium transition metal oxide and the second lithium transition metal oxide have a different particle size from each other, and the second lithium transition metal oxide includes a primary particle having a particle size of about 1 μm or more.