Composite Oxide Cathode for All-Solid-State Battery Interface Resistance

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Solution Overview

Problem

Current all-solid-state lithium batteries with solid electrolytes face issues such as interface resistance and capacity deterioration when using cathode active materials like nickel cobalt aluminum acid or lithium cobalt oxide, and they have limited charging voltage, necessitating a material with improved discharge capacity and cycle characteristics.

Innovation Solution

A cathode active material comprising a composite oxide of vanadium pentoxide and lithium phosphoric acid, with a molar ratio of vanadium pentoxide to lithium phosphate controlled between 2:1 and 10:1, is used to reduce capacity deterioration and enhance lithium ion conductivity, along with optional lithium metal oxide compounds and a coating layer to improve interface resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If cathode active materials like nickel cobalt aluminum acid or lithium cobalt oxide are used with solid electrolytes, then the battery can operate with solid electrolyte benefits, but interface resistance is produced and lithium ion conductivity deteriorates

Engineering Contradiction:
Improvelithium ion conductivityVSAvoidinterface resistance
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent applies an intermediary coating layer comprising lithium phosphate on the cathode active material surface. This coating layer acts as a mediator between the cathode active material and the solid electrolyte, preventing direct harmful reactions while maintaining lithium ion conductivity. The coating layer specifically addresses the interface resistance problem by providing a stable intermediate interface that facilitates ion transport without the detrimental reactions that occur between the bare cathode material and solid electrolyte.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent creates a composite structure by coating the cathode active material (such as vanadium pentoxide or lithium cobalt oxide) with lithium phosphate. This composite material approach combines the high capacity benefits of the cathode active material with the protective and conductive properties of the lithium phosphate coating, thereby maintaining reliability while reducing the harmful interface resistance effect.

Inventive Principle:
Principle #40Composite materials

2Duration of action of moving object

If conventional cathode active materials are used in all-solid-state batteries, then the battery structure is simplified, but capacity deterioration occurs during repeated charge/discharge processes

Engineering Contradiction:
Improvecycle lifeVSAvoidcapacity retention
Core Design Contradiction:
Duration of action of moving objectVSReliability

Solution Approach 1:

The lithium phosphate coating layer serves as a protective intermediary that prevents direct contact and harmful reactions between the cathode active material and the solid electrolyte during charge/discharge cycles. This intermediary layer maintains capacity retention by preventing degradation reactions while allowing sustained cycling operation, thereby improving both cycle life and capacity retention simultaneously.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the surface chemical composition and structure of the cathode active material by applying a lithium phosphate coating. This parameter change at the material surface level modifies the electrochemical stability and reaction characteristics, enabling the material to withstand repeated charge/discharge processes without significant capacity deterioration.

Inventive Principle:
Principle #35Parameter changes

3Use of energy by moving object

If the charging voltage is limited to 4.0 V or less to avoid reactions, then interface stability is maintained, but energy density needs to be improved

Engineering Contradiction:
Improveenergy densityVSAvoidinterface stability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The lithium phosphate coating layer enables higher charging voltages by serving as a protective intermediary that prevents harmful reactions between the cathode active material and solid electrolyte. This intermediary protection allows the battery to operate at elevated voltages (above 4.0 V) that would otherwise cause interface instability, thereby improving energy density while maintaining interface stability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite oxide cathode active material significantly improves discharge capacity and cycle characteristics, maintaining high capacity and lifespan, and when coated, further enhances ion conductivity and capacity retention in all-solid-state secondary batteries.

Implementation Method 1

sulfide solid electrolytes provide lithium ion conductivity

Methodology Applied
Scientific EffectLithium ion conductivity: Conduction (electrical)

Implementation Method 2

An interface resistance is thus produced and lithium ion conductivity deteriorates

Methodology Applied
Scientific EffectInterface resistance reduction: Electrical Resistance

Data Source

PatentUS10497933B2Cathode active material, method of preparing the cathode active material, and all-solid-state battery including the same
Publication Date: 2019.12.03 SAMSUNG ELECTRONICS CO LTD
  • US10497933B2 patent drawing
  • US10497933B2 patent drawing
  • US10497933B2 patent drawing

AI summary

A cathode active material including a first composite oxide represented by Formula (1):xV2O5.Li3PO4  (1)wherein, in Formula 1, x satisfies 2<x≤10.