Composite Cathode Material Combining Layered and Spinel Phases

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Solution Overview

Problem

Lithium batteries face challenges in maintaining structural stability and preventing discharge voltage decay due to repeated charging and discharging, which affects their lifespan and capacity characteristics, especially at high voltages.

Innovation Solution

A composite positive electrode active material with a layered structure and a spinel structure is integrated, where the spinel phase is intermixed into the layered structure, enhancing structural stability and improving lithium ion conductivity, thereby reducing voltage decay and increasing lifespan and capacity retention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a positive electrode active material is used to achieve high capacity, then the battery capacity increases, but the discharge voltage decays due to repeated charging and discharging

Engineering Contradiction:
Improvebattery capacityVSAvoiddischarge voltage stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies composite materials by combining layered LiMO2 and spinel LiMe2O4 structures in a composite positive electrode active material. The layered structure provides high capacity while the spinel structure provides structural stability during cycling, preventing voltage decay. This composite approach resolves the contradiction between achieving high capacity and maintaining discharge voltage stability through repeated charging and discharging.

Inventive Principle:
Principle #40Composite materials

2Duration of action of moving object

If the positive electrode active material undergoes repeated charging and discharging, then the battery lifespan increases, but the structural stability deteriorates leading to voltage decay

Engineering Contradiction:
Improvebattery lifespanVSAvoidstructural stability
Core Design Contradiction:
Duration of action of moving objectVSStability of the object's composition

Solution Approach 1:

The composite structure combining layered and spinel phases provides both long lifespan and structural stability. The spinel phase acts as a structural scaffold that maintains stability during repeated cycling, enabling long battery lifespan without structural degradation or voltage decay.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality by having different regions with different structures - the layered LiMO2 regions provide high capacity while the spinel LiMe2O4 regions provide structural stability. This local differentiation allows the material to simultaneously achieve long lifespan and maintain structural stability during repeated charging and discharging.

Inventive Principle:
Principle #3Local quality

3Power

If high voltage is used to increase power density, then the battery power increases, but the structural stability of the positive electrode deteriorates

Engineering Contradiction:
Improvebattery powerVSAvoidpositive electrode structural stability
Core Design Contradiction:
PowerVSStability of the object's composition

Solution Approach 1:

The composite of layered and spinel structures enables high power operation at high voltage while maintaining structural stability. The spinel phase's inherent stability prevents structural degradation during high-voltage charging, allowing the battery to operate at high power densities without compromising electrode integrity.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite positive electrode active material significantly improves the structural stability and lifespan of lithium batteries by maintaining high voltage stability and reducing discharge voltage decay, leading to enhanced performance and safety characteristics.

Implementation Method 1

the spinel phase is intermixed into the layered structure, enhancing structural stability and improving lithium ion conductivity

Methodology Applied
Scientific EffectLithium ion conductivity: Conduction (electrical)

Data Source

PatentEP3163656B2Composite positive electrode active material, positive electrode including the same, and lithium battery including the positive electrode
Publication Date: 2024.10.23 SAMSUNG ELECTRONICS CO LTD
  • EP3163656B2 patent drawingFigure 1A
  • EP3163656B2 patent drawingFigure 1B
  • EP3163656B2 patent drawingFigure 1C

AI summary

A composite positive electrode active material includes: a first metal oxide that has a layered structure and is represented by Formula 1; and a second metal oxide that has a spinel structure and is represented by Formula 2, wherein the composite positive electrode active material includes a composite of the first metal oxide and the second metal oxide:          Formula 1     LiMO2          Formula 2     LiMe2O4 wherein, in Formulas 1 and 2, M and Me are each independently at least one element selected from Groups 2 to 14 of the periodic table, and a molar ratio of Li/(M+Me) in the composite is less than 1.