Composite Cathode Material for High-Voltage Lithium Battery Stability

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Solution Overview

Problem

Existing rechargeable lithium batteries face challenges in achieving high energy density, high operating voltage, and low-temperature performance.

Innovation Solution

A positive electrode active material comprising first particles of Li a1 Mn x1 Fe y1 B z1 PO 4-c1 and second particles of Li a2 Ni x2 Mn y2 O c2, with the first particles being in a greater content and in single particle form, along with a conductive material and binder, to enhance conductivity and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If high-capacity positive electrode active materials are used, then energy density is improved, but structural stability and lifetime characteristics deteriorate

Engineering Contradiction:
Improveenergy densityVSAvoidstructural stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The positive electrode active material is divided into two distinct particle types: first particles (olivine structure with high structural stability) and second particles (spinel structure with high capacity). This segmentation allows each particle type to fulfill its specific function - the first particles provide structural framework and stability, while the second particles contribute high capacity, thereby resolving the contradiction between structural stability and energy density

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention creates a composite positive electrode active material comprising both olivine-structured first particles and spinel-structured second particles. This composite structure combines the advantages of both material systems: the olivine structure provides dimensional stability and structural integrity during lithium insertion/extraction, while the spinel structure contributes high specific capacity, achieving both structural stability and high energy density simultaneously

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If high operating voltage is pursued, then energy density is improved, but low-temperature properties deteriorate

Engineering Contradiction:
Improveenergy densityVSAvoidlow-temperature properties
Core Design Contradiction:
Quantity of substanceVSTemperature

Solution Approach 1:

The invention optimizes the compositional parameters of both particle types and their ratio. The first particles use specific ratios of Mn, Fe, and B elements to balance voltage and conductivity, while the second particles use controlled Ni and Mn ratios. The overall composition ratio (first particles:second particles = 95:5 to 65:35) is optimized to achieve high operating voltage through the olivine phase while the spinel phase maintains low-temperature ionic conductivity, resolving the voltage-temperature property contradiction

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If conventional positive electrode active materials are used, then manufacturing is simple, but energy density and conductivity are insufficient

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidenergy density
Core Design Contradiction:
Ease of manufactureVSQuantity of substance

Solution Approach 1:

The invention performs preliminary classification of the positive electrode active material into two distinct particle size ranges before electrode fabrication. First particles are controlled at 3 μm to 15 μm and second particles at 1.5 μm to 6 μm. This preliminary size differentiation simplifies subsequent manufacturing processes by pre-optimizing the particle characteristics for their respective functions, eliminating the need for complex post-processing while achieving high energy density and conductivity

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in a rechargeable lithium battery with improved energy density, operating voltage, and low-temperature properties, enhancing charge and discharge efficiency and lifetime characteristics.

Implementation Method 1

The battery produces electrical energy through the oxidation and reduction reactions if (e.g., when) lithium ions are intercalated into and deintercalated from the positive electrode and the negative electrode

Methodology Applied
Scientific EffectOxidation and reduction reactions: Redox Reactions

Data Source

PatentEP4645426A1Positive electrode active material for rechargeable lithium battery, positive electrode including the same, and rechargeable lithium battery including the same
Publication Date: 2025.11.05 SAMSUNG SDI CO LTD
  • EP4645426A1 patent drawingFigure 1
  • EP4645426A1 patent drawingFigure 2
  • EP4645426A1 patent drawingFigure 3

AI summary

A positive electrode active material for a rechargeable lithium battery, a positive electrode including the positive electrode active material, and a rechargeable lithium battery including the positive electrode are disclosed. For example, the positive electrode active material includes first particles including a compound of Chemical Formula 1 and second particles including a compound of Chemical Formula 2. The content (e.g., amount) of the first particles is greater than the content (e.g., amount) of the second particles, and the second particles are (e.g., be in) a single particle form.