Composite Display Layer with Mirror for HMD Light Distribution

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Solution Overview

Problem

In video displays, particularly head-mounted displays, the configuration of optical assemblies often results in a display area that is smaller than the lens coverage area, leading to unused portions of the lens coverage area and reduced light reaching the user's eye.

Innovation Solution

A composite display layer is introduced, comprising a display layer and a parallel mirror layer, with a polarizer layer, which provides a subset of light that is reflected by the mirror layer, allowing for a larger light distribution without enlarging the display layer, ensuring the composite display layer is at least as large as the lens coverage area.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the display assembly is positioned relative to the lens in a conventional configuration, then the device structure is simple, but the display area becomes smaller than the lens coverage area causing unused portions and reduced light reaching the user's eye

Engineering Contradiction:
Improvedisplay areaVSAvoidoptical assembly configuration
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent introduces a mirror layer positioned behind the display assembly to reflect light from the rear side of the display. This adds a spatial dimension (depth/z-axis) to the light path, allowing light to reach the lens from both the front and back of the display assembly, thereby expanding the effective display area without increasing the lateral footprint or complicating the overall device structure

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The mirror layer acts as an intermediary element that redirects light from the display assembly to the lens. By placing the mirror behind the display and using it to reflect light forward, the system effectively utilizes the space between the display and the lens, allowing the display area to match the lens coverage area without requiring a more complex optical configuration

Inventive Principle:
Principle #24Intermediary (Mediator)

2Illumination intensity

If the display assembly area is increased to match the lens coverage area, then more light reaches the user's eye, but the display layer size must be enlarged which increases device size

Engineering Contradiction:
Improvelight reaching user's eyeVSAvoiddisplay layer size
Core Design Contradiction:
Illumination intensityVSLength of stationary object

Solution Approach 1:

Instead of enlarging the display layer laterally, the patent utilizes the depth dimension by positioning a mirror layer behind the display assembly. This allows light to travel from the rear of the display, reflect off the mirror, and reach the lens, effectively increasing the light distribution area without increasing the display layer's physical dimensions

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Area of stationary object

If a composite display layer with mirror layer is introduced, then light distribution area is increased, but the device structure becomes more complex

Engineering Contradiction:
Improvelight distribution areaVSAvoidcomposite display layer structure
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent combines the display assembly and mirror layer into a single composite display layer structure. The mirror layer is positioned in direct contact with or immediately behind the display assembly, merging two functional elements into one integrated unit that achieves expanded light distribution without requiring separate mounting structures or complex alignment mechanisms

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables more light to be provided to the user's eye over a larger area, optimizing light distribution and utilization within the optical assembly.

Implementation Method 1

a polarizer layer disposed on the composite display layer, where the polarizer layer provides the first portion of the first subset of light to the first mirror layer

Methodology Applied
Scientific EffectPolarization: Polarisation

Implementation Method 2

a first mirror layer parallel to the first display layer that provides a second subset of light included in the set of composite light, where the second subset of light comprises a reflection of a first portion of the first subset of light

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS11747626B1Display system with extended display area
Publication Date: 2023.09.05 META PLATFORMS TECHNOLOGIES LLC
  • US11747626B1 patent drawing
  • US11747626B1 patent drawing
  • US11747626B1 patent drawing

AI summary

One embodiment of the present application sets forth an apparatus that includes a composite display layer that transmits a set of composite light. The composite display layer includes a display layer that provides a first subset of light included in the set of composite light, and a first mirror layer parallel to the first display layer that provides a second subset of light included in the set of composite light, where the second subset of light comprises a reflection of a first portion of the first subset of light. The composite display layer also includes a polarizer layer disposed on the composite display layer, where the polarizer layer provides the first portion of the first subset of light to the first mirror layer.