Composite Display Panel Structure for Thinness and Thermal Rigidity

The patent employs a composite panel structure consisting of a core layer sandwiched between front and rear skin layers. This sandwich composite structure provides enhanced structural rigidity while maintaining an ultra-thin profile, as the distributed material arrangement creates high moment of inertia relative to the thin overall thickness.

The panel is segmented into multiple functional layers (front skin, core, rear skin) with distinct roles. The front and rear skins provide structural integrity and surface functionality, while the core provides spacing and additional rigidity, allowing each layer to be optimized for its specific function while collectively achieving both thinness and rigidity.

The patent modifies the thermal parameters of the panel by selecting materials with appropriate thermal expansion coefficients and heat dissipation properties. The core layer material is specifically chosen to have thermal characteristics that compensate for expansion in the skin layers, maintaining dimensional stability at elevated temperatures.

The multi-layer composite structure provides thermal management benefits through the different thermal properties of each layer. The core material acts as a thermal buffer between the front and rear skins, reducing thermal gradients and preventing differential expansion that would cause deformation.

The large panel is segmented into a multi-layer sandwich structure with the core providing internal support. This segmentation creates a distributed load-bearing system where each layer contributes to overall stability, preventing the entire large area from behaving as a single flexible element.

The patent adds structural strength in the third dimension (thickness direction) through the sandwich construction, which creates moment resistance without significantly increasing the overall thickness. This dimensional approach allows large screen areas to maintain stability by leveraging the geometric properties of the layered structure.