Composite Diving Board Stiffness and Lift via Sandwich Structure

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Solution Overview

Problem

Conventional aluminum alloy diving boards used in competitive diving lack alternatives in manufacturing methods and performance characteristics, limiting the ability to achieve maximum lift and maneuverability for divers.

Innovation Solution

A composite diving board design featuring a sandwich composite structure with carbon fiber laminates and a central core made from materials like polyurethane foam or wood, providing improved stiffness and lift by accelerating from deflection more rapidly than traditional boards.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional aluminum alloy boards are used, then manufacturing simplicity is maintained, but performance characteristics and lift capability are limited

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidperformance characteristics
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies composite materials by constructing the diving board as a sandwich structure with fiber-reinforced plastic laminates (carbon fiber, glass fiber, or aramid fiber) embedded in a resin matrix, with a foam core (polyurethane, polyvinyl chloride, polyethylene, or polystyrene) between the laminates. This composite construction provides superior stiffness, strength, and lift capability compared to conventional aluminum alloy boards while maintaining manufacturing feasibility through established composite fabrication processes.

Inventive Principle:
Principle #40Composite materials

2Strength

If board thickness is increased to improve stiffness, then lift capability improves, but board weight increases

Engineering Contradiction:
ImprovestiffnessVSAvoidboard weight
Core Design Contradiction:
StrengthVSWeight of moving object

Solution Approach 1:

The fiber-reinforced plastic laminates provide exceptional stiffness-to-weight ratio, allowing the board to achieve required stiffness with reduced thickness and weight compared to aluminum alloy boards. The foam core adds minimal weight while contributing to overall structural rigidity and buoyancy.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The sandwich structure concentrates material where needed: the fiber-reinforced laminates are positioned at the top and bottom surfaces where bending stresses are highest, while the lightweight foam core fills the intermediate space. This local optimization of material placement maximizes stiffness while minimizing weight.

Inventive Principle:
Principle #3Local quality

3Ease of operation

If the board responds more fully to diver motions, then lift is maximized, but board stability may be compromised

Engineering Contradiction:
Improveresponse to diver motionsVSAvoidboard stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The composite sandwich structure is designed with specific fiber orientations and laminate configurations that allow the board to be dynamically responsive to diver loading while maintaining structural stability. The foam core provides damping characteristics that control vibration and rebound, enabling the board to respond fully to diver motions without compromising stability.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite diving board offers enhanced performance by achieving greater lift and allowing more intricate maneuvers due to its increased stiffness and stability, outperforming conventional aluminum alloy boards.

Implementation Method 1

Immediately prior to take off is the point at which the tip of the board flexes farthest down and then rebounds upwardly to propel the diver from the board

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Implementation Method 2

a composite diving board comprising a composite laminate of fibers in a matrix

Methodology Applied
Scientific EffectComposite materials: Composite Materials

Data Source

PatentEP2473240B1Composite diving board
Publication Date: 2016.07.06 DURAFLEX INTERNATIONAL CORP
  • EP2473240B1 patent drawingFigure 1
  • EP2473240B1 patent drawingFigure 2
  • EP2473240B1 patent drawingFigure 3

AI summary

A composite diving board comprising a composite laminate of fibers in a matrix.