Composite Electrode Coating for Lithium Battery Safety

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Solution Overview

Problem

Secondary lithium batteries face issues with leakage, ignition, and explosion due to the use of liquid electrolytes, and existing solutions do not adequately enhance cycle characteristics and stability.

Innovation Solution

A composite electrode active material is developed, comprising specific compounds, lanthanum oxide, and lanthanum zirconium or tantalum oxides, which is coated on a core active material, and a method of preparing this composite involves mixing alkali and tri-valent metal sources with zirconium or tantalum sources and heat treating them, followed by application in a secondary lithium battery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If liquid electrolyte is used in secondary lithium battery, then battery can operate with good ion conductivity, but leakage, ignition, and explosion may occur

Engineering Contradiction:
Improveion conductivityVSAvoidleakage, ignition, and explosion risk
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the physical state parameter of the electrolyte from liquid to solid form by using a composite coating material on the electrode surface. This solid electrolyte interface layer maintains ion conductivity while eliminating the safety hazards associated with liquid electrolytes such as leakage and ignition.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite coating material consisting of metal oxide (such as Al2O3, TiO2, or ZrO2) combined with other functional materials to create a solid electrolyte interface. This composite structure provides both the necessary ion conductivity and the safety characteristics of solid electrolytes.

Inventive Principle:
Principle #40Composite materials

2Reliability

If metal oxide coating is applied on electrode active material surface, then cycle characteristics and stability are enhanced, but manufacturing complexity increases

Engineering Contradiction:
Improvecycle characteristics and stabilityVSAvoidcoating process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies the metal oxide coating to the electrode active material surface before assembling the battery. This preliminary coating action protects the electrode material during subsequent battery manufacturing and operation, enhancing cycle characteristics and stability without requiring complex in-situ coating processes.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite electrode active material enhances the ion conductive characteristics, capacity, and lifetime of secondary lithium batteries, reducing the risk of leakage and explosion while improving stability and thermal performance.

Implementation Method 1

the composite electrode active material enhances the ion conductive characteristics, capacity, and lifetime of secondary lithium batteries

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Implementation Method 2

heat treating the mixture to obtain the composite as described above

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Data Source

PatentUS8852803B2Composite, electrode active material for secondary lithium battery including the composite, method of preparing the composite, anode for secondary lithium battery including the electrode active material, and secondary lithium battery including the anode
Publication Date: 2014.10.07 SAMSUNG SDI CO LTD
  • US8852803B2 patent drawing
  • US8852803B2 patent drawing
  • US8852803B2 patent drawing

AI summary

A composite includes a compound selected from the group consisting of a lithium lanthanum zirconium oxide and a lithium lanthanum tantalum oxide; a lanthanum oxide; and an oxide selected from the group consisting of a lanthanum zirconium oxide and a lanthanum tantalum oxide. An electrode active material for a secondary lithium battery may include such composite. Methods of preparing the composite, an electrode for a secondary lithium battery including the electrode active material, and a secondary lithium battery including the electrode are disclosed.