Composite Transparent Electrode Room Temperature Conductivity

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Solution Overview

Problem

Current transparent electrode materials, such as ITO, SnO2, and ZnO, face challenges with high cost, limited flexibility, and reduced conductivity when deposited at room temperature, leading to lower transmittance and higher sheet resistance.

Innovation Solution

A composite transparent electrode comprising a metal nitride thin film, such as InN or TiN, and a metal oxide thin film, such as In2O3 or ZnO, is developed, with the metal nitride film being less than 20 nm thick and the metal oxide film formed on one or both surfaces, allowing for high conductivity and transmittance even when deposited at room temperature.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If transparent electrode materials such as ITO, SnO2, and ZnO are used, then high transmittance and electrical conductivity are achieved, but cost increases and flexibility is limited

Engineering Contradiction:
Improvetransmittance and conductivityVSAvoidcost and flexibility
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent employs a composite structure consisting of a metal nitride layer (InN, TiN, or Zn3N2) with thickness less than 20 nm combined with a metal oxide layer (In2O3, ZnO, SnO2, ITO, IZO, or AZO). This composite configuration enables the electrode to achieve high transmittance (greater than 75%) and low sheet resistance (less than 450 Ω/sq) while reducing dependence on expensive indium materials and improving flexibility compared to conventional single-material transparent electrodes

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If transparent electrodes are deposited at room temperature, then manufacturing cost is reduced and flexibility is improved, but conductivity decreases and sheet resistance increases

Engineering Contradiction:
Improvedeposition temperatureVSAvoidconductivity and sheet resistance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The composite structure of metal nitride and metal oxide layers enables room temperature deposition while maintaining high conductivity. The metal nitride layer (thickness < 20 nm) provides a conductive foundation that compensates for the lower crystallinity typically associated with room temperature deposition, allowing the electrode to achieve sheet resistance less than 450 Ω/sq without requiring high temperature processing

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent optimizes the thickness of the metal nitride layer to be less than 20 nm, which is critical for achieving both high transmittance and acceptable conductivity at room temperature. This precise parameter control allows the composite electrode to maintain carrier mobility greater than 9 cm2/V*S and carrier concentration greater than 2×10^20/cm3, resolving the contradiction between low-cost room temperature deposition and high electrical performance

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite electrode achieves a sheet resistance of less than 450 Ω/sq and transmittance greater than 75% with enhanced carrier mobility and concentration, comparable to ITO, while maintaining high conductivity and flexibility.

Implementation Method 1

conducting reactive sputtering or sputtering to form a first metal nitride thin film or a first metal oxide thin film on the substrate

Methodology Applied
Scientific EffectSputtering: Sputtering

Data Source

PatentUS9546415B2Composite transparent electrodes
Publication Date: 2017.01.17 SAMSUNG ELECTRONICS CO LTD
  • US9546415B2 patent drawing
  • US9546415B2 patent drawing
  • US9546415B2 patent drawing

AI summary

Disclosed are a composite transparent electrode, a production method thereof, and an electronic device including the same, wherein the composite transparent electrode includes a metal nitride thin film including at least one of indium (In), titanium (Ti), zinc (Zn), zirconium (Zr), and gallium (Ga), and a metal oxide thin film including at least one of indium (In), zinc (Zn), tin (Sn), and titanium (Ti), the metal oxide thin film being formed on one surface or opposite surfaces of the metal nitride thin film.