Composite Positive Electrode Material for Accurate Self-Discharge Screening

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Solution Overview

Problem

The self-discharge performance of secondary batteries is difficult to screen accurately due to the flat charge/discharge plateau of positive electrode active materials, leading to challenges in screening accuracy and potential false rejections or acceptances.

Innovation Solution

A positive electrode active material comprising a first and second active material with specific dV/dSOC and ΔSOC ranges, enhancing the charge/discharge curve slope to facilitate accurate self-discharge screening.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a positive electrode active material with a flat charge/discharge plateau is used, then the battery capacity is improved, but the self-discharge screening accuracy deteriorates

Engineering Contradiction:
Improvebattery capacityVSAvoidself-discharge screening accuracy
Core Design Contradiction:
Quantity of substanceVSMeasurement precision

Solution Approach 1:

The patent changes the voltage-SOC relationship parameter by constructing a composite positive electrode active material with specific dV/dSOC and ΔSOC characteristics. The material is designed to have dV/dSOC between 0.5-2.0 mV/% and ΔSOC between 0.3-0.9 when dV/dSOC is between 0.5-2.0 mV/%, creating a steeper charge/discharge curve slope that enables accurate self-discharge screening while maintaining battery capacity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a composite positive electrode active material composed of multiple components including phosphate-based materials (such as LiFePO4), silicate-based materials (such as Li2FeSiO4), and borate-based materials (such as LiFeBO3). This composite structure combines the high capacity advantages of flat plateau materials with the screening accuracy advantages of materials having steeper voltage curves

Inventive Principle:
Principle #40Composite materials

2Device complexity

If conventional positive electrode active materials are used, then the material composition is simple, but the charge/discharge curve slope is insufficient for accurate screening

Engineering Contradiction:
Improvematerial composition complexityVSAvoidscreening accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent employs composite positive electrode active materials containing phosphate-based, silicate-based, and borate-based materials in specific proportions. This composite approach creates a charge/discharge curve with sufficient slope (dV/dSOC between 0.5-2.0 mV/%) while maintaining reasonable material composition complexity that is feasible for industrial production

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS20250364539A1Positive electrode active material, positive electrode sheet, secondary battery, and electric device
Publication Date: 2025.11.27 CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
  • US20250364539A1 patent drawing
  • US20250364539A1 patent drawing
  • US20250364539A1 patent drawing

AI summary

Provided are a positive electrode active material, a positive electrode sheet, a secondary battery, and an electric device. The positive electrode active material includes a first active material and a second active material. The first active material and the second active material have different material compositions. In a test curve of the positive electrode active material using a state of charge SOC as an abscissa and dV/dSOC as an ordinate, 0.5≤dV/dSOC≤2.0, and 0.3≤ΔSOC<1.0, where V represents a voltage value, and ΔSOC represents a difference value of an SOC value range corresponding to the dV/dSOC value range. For self-discharge using the positive electrode active material, self-discharge screening accuracy can be improved.