Composite Positive Electrode Plate for Stable High-Energy Cycling

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Solution Overview

Problem

Existing secondary batteries face challenges in cycle performance, energy density, low-temperature discharge capacity retention, and high-temperature storage performance, necessitating improvements for wider applications in energy storage and mobility sectors.

Innovation Solution

A positive electrode plate comprising two active materials, LixNiyCozMkMepOrEs and LiaAbMn1-cBcP1-dRdO4-nDn, with controlled particle sizes and specific surface areas, limits thickness change during charging and discharging, enhancing electronic and ionic conductivities, and optimizing material stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a single positive electrode active material is used, then the battery structure is simple, but the cycle performance and energy density are insufficient

Engineering Contradiction:
Improvecycle performanceVSAvoidelectrode material composition
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs a composite positive electrode active material system comprising Li-rich layered oxide and high-voltage spinel oxide. The Li-rich layered oxide (LixNiyCozMn1-z-mO2) provides high capacity through both transition metal oxidation and lithium extraction, while the high-voltage spinel oxide (LiaAbMn1-cBcP1-dRdO4-nDn) contributes high voltage and structural stability. This composite approach synergistically improves cycle performance and energy density while managing volume expansion issues.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If high-capacity Li-rich layered oxide is used, then energy density increases, but volume expansion during charge-discharge deteriorates cycle performance

Engineering Contradiction:
Improvegram capacityVSAvoidcycle performance
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent combines Li-rich layered oxide with high-voltage spinel oxide to create a composite positive electrode active material. The spinel component provides structural stability that compensates for the volume expansion of the Li-rich layered oxide during lithium extraction, thereby maintaining good cycle performance while achieving high gram capacity.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent optimizes the composition parameters of both Li-rich layered oxide (x, y, z, m values) and high-voltage spinel oxide (a, b, c, d, n values) to achieve the desired balance between capacity and stability. By carefully controlling these compositional parameters, the material delivers high gram capacity while maintaining structural integrity during cycling.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If particle size is reduced to improve ionic conductivity, then low-temperature discharge capacity improves, but surface area increases leading to more interfacial reactions

Engineering Contradiction:
Improvelow-temperature discharge capacityVSAvoidinterfacial reactions
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The patent optimizes particle size parameters to achieve a balance between ionic conductivity and interfacial reaction control. By controlling the particle size within specific ranges, the material achieves improved low-temperature discharge capacity through enhanced ionic conductivity while limiting the increase in surface area that would lead to excessive interfacial reactions.

Inventive Principle:
Principle #35Parameter changes

4Reliability

If thickness change during charge-discharge is not controlled, then manufacturing is simpler, but battery reliability deteriorates

Engineering Contradiction:
Improvebattery reliabilityVSAvoidthickness control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The composite structure of Li-rich layered oxide and high-voltage spinel oxide inherently provides better dimensional stability during charge-discharge cycling. The spinel component's robust framework helps constrain the overall thickness change, improving battery reliability while maintaining reasonable manufacturing tolerances.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS20250286059A1Positive electrode plate, battery, and electrical device
Publication Date: 2025.09.11 CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
  • US20250286059A1 patent drawing
  • US20250286059A1 patent drawing

AI summary

A positive electrode plate, a battery, and an electrical device are provided. The positive electrode plate includes a first positive electrode active material and a second positive electrode active material, where the first positive electrode active material includes a compound LixNiyCozMkMepOrEs, and the second positive electrode active material includes a compound LiaAbMn1-cBcP1-dRdO4-nDn, where the following is satisfied: 0.90≤m/n≤1.20.