Temperature-Responsive Composite Fibers for Adaptive Textile Ventilation

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Solution Overview

Problem

Traditional garments are designed for single environments and use-cases, lacking adaptability to changing temperatures and activities, requiring additional layers or clothing changes to accommodate varying conditions.

Innovation Solution

Development of active textiles with composite fibers and knit structures that undergo bi-directional transformations based on temperature changes, allowing for zonal control and precise design of material properties to enhance ventilation and breathability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional garments are designed for single environments, then the garment structure is simple and easy to manufacture, but the adaptability to different environments is poor

Engineering Contradiction:
Improveenvironmental adaptabilityVSAvoidgarment structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies dynamics by making the knit fabric structure changeable through temperature-responsive fibers. The fibers automatically adjust the fabric's physical state (open/closed loops, pore size) in response to temperature changes, enabling the garment to dynamically adapt its ventilation and breathability without electronic components or complex mechanical systems.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent utilizes parameter changes by incorporating fibers whose physical properties change with temperature. These fibers alter their shape, volume, or arrangement based on thermal conditions, which in turn modifies the knit fabric's porosity, air permeability, and thermal insulation properties, allowing the garment to respond to different environmental temperatures.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If additional layers or jackets are added to accommodate temperature changes, then the adaptability improves, but the weight and complexity of the garment system increases

Engineering Contradiction:
Improvetemperature adaptabilityVSAvoidgarment weight
Core Design Contradiction:
Adaptability or versatilityVSWeight of moving object

Solution Approach 1:

The patent applies universality by designing a single knit fabric that performs multiple functions: thermal insulation, ventilation, and temperature regulation. The temperature-responsive fibers enable the same fabric structure to provide warmth in cold conditions and breathability in hot conditions, eliminating the need for separate layers or jackets for different temperatures.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The dynamic response of the temperature-responsive fibers allows the fabric to automatically adjust its insulating and ventilating properties based on ambient temperature, providing the functionality of multiple garments through a single adaptive structure without adding weight or complexity.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If static ventilation and breathability are used in garments, then the manufacturing process is simple, but the garment cannot respond to changes in ambient or body temperature

Engineering Contradiction:
Improvetemperature responsivenessVSAvoidtextile manufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent incorporates fibers that undergo parameter changes in response to temperature variations. These fibers alter their physical configuration (such as curling, expanding, or contracting) based on thermal conditions, which automatically adjusts the knit fabric's ventilation and breathability properties during the garment's use without requiring complex manufacturing processes.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The temperature-responsive fibers provide self-service by automatically adjusting the fabric's properties in response to temperature changes without external control systems. The fibers' inherent thermal response characteristics enable the garment to self-regulate its ventilation and breathability, eliminating the need for electronic sensors, actuators, or complex control mechanisms.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables garments to autonomously adapt to environmental conditions, providing improved comfort and functionality across multiple environments and activities without the need for additional layers or electronic components, extending the usability of traditional textile manufacturing processes.

Implementation Method 1

The first and second polymers can have linear coefficients of thermal expansion that differ from 1×10−5/° C. to 20×10−5/° C. at room temperature, preferably from 5×10−5/° C. to 15×10−5/° C. at room temperature. The first and second polymers can have linear coefficients of thermal expansion that differ by at least 1×10−5/° C. at room temperature, preferably by at least 5×10−5/° C. at room temperature, even more preferably by at least 1×10−5/° C. at room temperature.

Methodology Applied
Scientific EffectDifferential thermal expansion: Thermal Expansion

Implementation Method 2

The first polymer can absorb more infrared radiation than the second polymer.

Methodology Applied
Scientific EffectInfrared radiation absorption: Absorption (EM radiation)

Data Source

PatentUS11993873B2Reversible textile transformation
Publication Date: 2024.05.28 NEW MINISTRY OF SUPPLY INC
  • US11993873B2 patent drawing
  • US11993873B2 patent drawing
  • US11993873B2 patent drawing

AI summary

Knit textile structures are formed of a yarn made of composite fibers, which is an active material within the knit structure that transforms in response to a change in temperature. In combination with non-active fibers and performative knit structure, this contraction can enable changes in the fabric that are adaptive to changes in environmental conditions during wear.