Composite Floor Joist Shear Transfer via Securement Brackets

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Solution Overview

Problem

Existing construction methods lack efficient use of thin gauge vertical metallic elements for both interior and exterior framing, particularly in rapid on-site assembly techniques, where there is a need for versatile metallic structural elements that can function as both load-bearing and exterior surfaces.

Innovation Solution

A construction system utilizing a three-walled elongate member with securement brackets that transfer shear force into concrete, allowing for vertical or horizontal use in walls, floors, and roofs, with components that can be cut to desired lengths and complementarily engaged to secure to structural supports, featuring a hollow web and securement brackets in various geometric shapes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If thin gauge vertical metallic elements are used for rapid on-site assembly, then assembly speed and productivity are improved, but structural strength and load-bearing capacity deteriorate

Engineering Contradiction:
Improveassembly speedVSAvoidstructural strength
Core Design Contradiction:
ProductivityVSStrength

Solution Approach 1:

The patent combines thin gauge metallic elements with concrete to create a composite structural system. The metal formwork provides rapid assembly capability while the concrete infill provides structural strength, resolving the contradiction between assembly speed and structural integrity.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The structure is divided into modular components: thin gauge metal formwork sections that can be rapidly assembled, and concrete infill sections that provide structural strength. This segmentation allows each component to optimize its specific function.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If thin gauge metallic elements are used for both interior and exterior framing, then material versatility and adaptability are improved, but structural reliability deteriorates

Engineering Contradiction:
Improvematerial versatilityVSAvoidstructural reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The thin gauge metallic elements are designed to serve multiple functions: acting as formwork during construction, providing exterior framing, and serving as interior framing members. This multi-functionality improves versatility while the concrete infill ensures structural reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Concrete acts as an intermediary material that enhances the structural reliability of thin gauge metallic elements. The concrete infill works together with the metal formwork to create a reliable composite structure that maintains both versatility and structural integrity.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Strength

If traditional steel bars are used for bearing structures, then structural strength is improved, but weight and material complexity increase

Engineering Contradiction:
Improvebearing capacityVSAvoidstructure weight
Core Design Contradiction:
StrengthVSWeight of moving object

Solution Approach 1:

The patent replaces traditional heavy steel bars with a composite system using thin gauge metal formwork and concrete infill. This composite approach achieves comparable bearing capacity while significantly reducing the weight of metallic components required.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention changes the parameters of the structural system by transitioning from solid steel bars to thin gauge metal formwork combined with concrete infill. This parameter change reduces metal weight while maintaining or improving structural strength through the composite action.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10538906B2Composite floor joist
Publication Date: 2020.01.21 NANAYAKKARA PRAVIN
  • US10538906B2 patent drawing
  • US10538906B2 patent drawing
  • US10538906B2 patent drawing

AI summary

A construction system definable in terms of an X, Y, and Z coordinate axes which provides a first part having a hollow three-walled web elongate in the Z axis, having a series series of securement brackets with geometric cut-outs on the upper Z edges of the elongate Z axis member; and a second part having at least one open end for complemental engagement of the first part wherein the second part may fit over distal ends of said first part in which a cross-section of the second part is generally that of the first part, but wide and tall enough to allow the first part to slip within the second part, and said second part having an opposite end of said opening, wherein said second part securing the first part to a structural support.