Composite Foam Wedge Damping for Compact Anechoic Chambers

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Solution Overview

Problem

Existing methods for creating anechoic chambers are limited by the need for large spaces to effectively reduce acoustic reflections, making it difficult to test small acoustic devices like microphones and hearing aids, which require directional pattern analysis across various frequencies.

Innovation Solution

A composite damping structure using a combination of foam wedges and a base layer, with the wedges having sharp edges to reflect high frequencies and a softer base layer for improved absorption, reduces acoustic reflections in a smaller sound chamber, allowing for efficient testing of directional devices across multiple frequencies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If traditional sound absorbing wedges are used to reduce acoustic reflections, then reflection attenuation is improved, but chamber size must be large to be effective for low frequencies

Engineering Contradiction:
Improveacoustic reflectionsVSAvoidchamber size
Core Design Contradiction:
Object-affected harmful factorsVSVolume of stationary object

Solution Approach 1:

The patent changes the physical parameters of the damping material by using open cell foam with specific cell structures and densities that enable effective sound absorption at much shorter thicknesses compared to traditional fibrous materials. This allows the chamber to be compact while maintaining effective reflection attenuation across a broad frequency range including low frequencies.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite damping structures combining multiple foam materials with different acoustic properties. The layered and integrated use of different open cell foams creates a composite structure that achieves superior broadband absorption in a compact configuration, resolving the contradiction between small size and effective low-frequency damping.

Inventive Principle:
Principle #40Composite materials

2Measurement precision

If multiple frequency testing is performed sequentially, then measurement precision is improved, but testing time increases significantly

Engineering Contradiction:
Improvedirectional pattern accuracyVSAvoidtesting time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent merges multiple single-frequency testing operations into a single multi-frequency simultaneous measurement. By using a composite test signal containing multiple frequencies and applying spectral analysis, the system extracts directional pattern data for all frequencies at once, maintaining measurement precision while dramatically reducing testing time.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent employs periodic modulation of test signals at different frequencies, allowing simultaneous excitation of multiple frequency responses. The periodic nature of the signals enables clear separation and analysis of individual frequency components through spectral analysis, achieving both time efficiency and measurement accuracy.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables accurate testing of small acoustic devices in a compact space by significantly reducing reflections and allowing for simultaneous multi-frequency testing, resulting in precise directional pattern analysis and reduced testing time.

Implementation Method 1

A composite damping structure using a combination of foam wedges and a base layer, with the wedges having sharp edges to reflect high frequencies and a softer base layer for improved absorption, reduces acoustic reflections in a smaller sound chamber

Methodology Applied
Scientific EffectSound absorption: Acoustic Absorption

Implementation Method 2

the wedges having sharp edges to reflect high frequencies

Methodology Applied
Scientific EffectAcoustic reflection: Reflection

Data Source

PatentUS8995674B2Multiple superimposed audio frequency test system and sound chamber with attenuated echo properties
Publication Date: 2015.03.31 FRYE ELECTRONICS INC
  • US8995674B2 patent drawing
  • US8995674B2 patent drawing
  • US8995674B2 patent drawing

AI summary

A composite sound dampening structure includes a first base layer of sound dampening material extending around and against an inside surface of a container and a second wedge layer of sound dampening material attached to an inside surface of the first base layer. The composite sound dampening structure provides improved acoustic dampening in relative small sound chambers. An audio test system generates a composite audio signal of multiple different audio signals that are combined together using linear superposition. The composite audio signal allows a device to be simultaneously tested with multiple different audio frequencies.