Composite Graphite Material for Secondary Battery Expansion Control

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Solution Overview

Problem

Secondary batteries experience volume expansion during cycling, leading to increased internal stress and reduced service life and safety performance, which is a concern for the growing market of new energy vehicles.

Innovation Solution

A composite graphite material with a core coated to achieve a Zeta potential of at least 20 mV in deionized water, enhancing hydrophilicity and stability, is used in the negative electrode plate to improve cohesion and bonding forces, thereby reducing volume expansion and enhancing cycle stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If graphite core material is used in secondary batteries, then high energy density is achieved, but volume expansion during cycling occurs leading to increased internal stress and reduced service life

Engineering Contradiction:
Improveenergy densityVSAvoidservice life
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent applies composite materials by coating the graphite core material with a specific coating layer that modifies the surface properties. This composite structure maintains the high energy density of graphite while the coating layer prevents volume expansion during cycling, thereby resolving the contradiction between energy density and service life.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the surface parameter of graphite by controlling the Zeta potential to be at least 20 mV in deionized water at pH 7. This parameter change improves hydrophilicity and dispersion uniformity, leading to better bonding with the binder and reduced volume expansion, thus extending service life while maintaining energy density.

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If graphite core material is used in secondary batteries, then high energy density is achieved, but volume expansion during cycling occurs leading to increased internal stress and reduced safety performance

Engineering Contradiction:
Improveenergy densityVSAvoidinternal stress
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The composite structure of coated graphite particles reduces internal stress during cycling by preventing volume expansion. The coating layer acts as a buffer that accommodates dimensional changes, thereby maintaining safety performance while preserving the high energy density of graphite.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

By modifying the surface charge density to achieve a Zeta potential of at least 20 mV, the patent improves the interaction between graphite particles and the binder. This reduces internal stress during cycling and enhances safety performance without compromising energy density.

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If graphite surface is coated to achieve Zeta potential of at least 20 mV, then hydrophilicity and dispersion uniformity are improved, but manufacturing complexity increases

Engineering Contradiction:
Improvedispersion uniformityVSAvoidmanufacturing complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent focuses on controlling a single key parameter (Zeta potential) to achieve the desired dispersion uniformity and hydrophilicity. By targeting this specific parameter, the manufacturing process remains relatively simple while achieving significant improvements in slurry stability and electrode performance.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite graphite material effectively reduces cyclic expansion, improves energy density, and enhances the safety and performance of secondary batteries by maintaining structural integrity and reducing internal stress.

Implementation Method 1

the composite graphite material has an absolute value K of Zeta potential of at least 20 mV in deionized water with a pH of 7

Methodology Applied
Scientific EffectZeta potential: Electrostatics

Implementation Method 2

The composite graphite material has good hydrophilicity, so its dispersion uniformity and stability in the aqueous slurry is higher

Methodology Applied
Scientific EffectHydrophilicity: Hydrophile

Implementation Method 3

The negative electrode plate prepared by the slurry has higher cohesion and bonding force

Methodology Applied
Scientific EffectCohesion: Cohesion

Data Source

PatentUS11710822B2Composite graphite material, secondary battery, apparatus and preparation method thereof
Publication Date: 2023.07.25 CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
  • US11710822B2 patent drawing
  • US11710822B2 patent drawing
  • US11710822B2 patent drawing

AI summary

The present application discloses a composite graphite material, a secondary battery, an apparatus and a preparation method thereof. The composite graphite material includes a core material and a coating layer coating at least a part of the surface of the core material, the core material including graphite; wherein the absolute value K of zeta potential of the composite graphite material in deionized water with a pH of 7 is at least 20 mV. The use of the composite graphite material provided by the present application can improve the cohesion and bonding force of the negative electrode plate, thereby reducing the cyclic expansion of the secondary battery.