Composite Guide Vane With Tangential Platform for Tight Engine Integration

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Solution Overview

Problem

Existing fastening systems for guide vanes made of composite materials in turbine engines require large radial and tangential space, making integration into turbine engines difficult and inefficient.

Innovation Solution

The guide vane design features an inner and/or outer platform connected to the vane root and tip via a single tangential direction, reducing the tangential space requirement and allowing for a one-piece component construction with optional reinforcement, using fasteners like bolts or rivets for attachment to fixed structures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If radial flanges are used to fix guide vanes, then the attachment surface area is increased, but the radial space requirement becomes large

Engineering Contradiction:
Improveattachment surface areaVSAvoidradial space requirement
Core Design Contradiction:
Area of stationary objectVSLength of stationary object

Solution Approach 1:

The patent transitions from radial extension (radial flanges) to tangential extension (tangential platform) for the attachment structure. The platform extends tangentially from the vane root rather than radially, fundamentally changing the spatial dimension used for attachment, thereby reducing radial space occupation while maintaining adequate attachment surface area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The platform is designed to extend tangentially in a single direction from the vane root rather than symmetrically in multiple directions. This asymmetric configuration reduces the radial footprint while providing sufficient attachment area, optimizing the trade-off between attachment surface and radial space occupation.

Inventive Principle:
Principle #4Asymmetry

2Strength

If two radial flanges are used for attachment, then the second moment of area is improved, but both radial and tangential space requirements increase

Engineering Contradiction:
Improvesecond moment of areaVSAvoidradial and tangential space requirement
Core Design Contradiction:
StrengthVSLength of stationary object

Solution Approach 1:

The solution moves the attachment structure from radial orientation to tangential orientation. The single tangential platform provides adequate moment of inertia for force absorption while occupying significantly less radial and tangential space compared to dual radial flanges extending in multiple directions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent extracts one of the two radial flanges, retaining only a single tangential platform for attachment. This reduction eliminates the need for dual flange configuration while maintaining structural adequacy through optimized tangential positioning and reinforcement.

Inventive Principle:
Principle #2Taking out (Extraction)

3Weight of moving object

If composite materials are used for guide vanes, then weight is reduced, but integration with metallic stator parts becomes more difficult

Engineering Contradiction:
Improvevane weightVSAvoidattachment to metallic parts
Core Design Contradiction:
Weight of moving objectVSEase of manufacture

Solution Approach 1:

The tangential platform acts as an intermediary structure between the composite vane body and the metallic stator. It provides a dedicated attachment interface that facilitates joining composite materials to metallic parts, bridging the material compatibility gap while maintaining the weight benefits of composite construction.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs composite materials for the guide vane construction, including the tangential platform, which may use fiber-reinforced composites. This maintains weight reduction benefits while the composite structure is designed with integrated attachment features that simplify integration with metallic stator components.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS20250369365A1Turbine engine motor having an unducted fan
Publication Date: 2025.12.04 SAFRAN AIRCRAFT ENGINES SAS
  • US20250369365A1 patent drawing
  • US20250369365A1 patent drawing
  • US20250369365A1 patent drawing

AI summary

Guide vane (10) made of composite materials intended to be fixed to at least one inner fixed structure (20) of a turbine engine, said guide vane (10) comprising an aerodynamic blade (12) extending radially outwards along a radial axis (X-X), an outer radial end (14) and an inner radial end (16).The vane comprises an inner platform (18) designed to be fixed to the inner fixed structure (20) and connected to the inner radial end (16) by an inner connecting elbow (16a) and extending from said inner radial end (16) along a single first tangential direction, secant to the radial axis (X-X) of the aerodynamic blade (12).