Composite Hoop Lock Structure Against Sawing and Grinding

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Solution Overview

Problem

Hoop locks are vulnerable to unauthorized opening or detachment due to attacks such as sawing and grinding, particularly with battery-operated cut-off saws, which compromise their security.

Innovation Solution

A hoop lock design featuring a metal tube with a reinforcing filling of granulate embedded in a binding material, where the locking structures on the tube are closed and do not provide access to the cavity, combined with a metal tube for high tensile strength and granulate for protection against sawing and grinding.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the hoop is made of solid metal tube, then strength and resistance to sawing/grinding is improved, but weight and manufacturing complexity increases

Engineering Contradiction:
Improveresistance to sawing and grindingVSAvoidmanufacturing complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent applies composite materials by filling the hollow cavity of the metal tube with granulate material (such as concrete, ceramic, or other hard particles). This creates a composite structure where the metal tube provides tensile strength and structural integrity, while the granulate filling provides resistance to sawing, grinding, and cutting attacks. The composite design achieves enhanced security properties without requiring the hoop to be solid metal throughout, thus reducing manufacturing complexity compared to a fully solid construction.

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If the locking structure is open to the cavity, then ease of manufacture is improved, but security against forced opening is worsened

Engineering Contradiction:
Improveease of forming locking structureVSAvoidsecurity against forced opening
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies local quality by creating a differentiated structure where the locking structure is closed off from the cavity at critical locations. Specifically, the locking structure includes a closed end that seals against the cavity, preventing attackers from accessing the granulate filling through the locking mechanism. This localized closure at the locking structure provides enhanced security without requiring the entire tube to be solid or complex manufacturing processes. The open portions of the locking structure can still be easily manufactured, while the closed end provides the necessary security barrier.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS12523068B2Hoop lock
Publication Date: 2026.01.13 ABUS AUGUST BREMICKER SOEHNE KG
  • US12523068B2 patent drawing

AI summary

A hoop lock comprises a lock body and a hoop which is lockable to the lock body. The hoop comprises a metal tube having a cavity extending in a longitudinal direction of the tube. In the cavity is a reinforcing filling. At least one hoop end comprises a locking structure for a locking engagement with a locking device of the lock body. The locking structure is formed at an outer side of the tube without forming an opening to the cavity of the tube.