Composite Lamb Wave Element for High-Frequency Q Retention

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Solution Overview

Problem

Existing acoustic wave elements, such as delay lines and resonators, face challenges in achieving high frequency operation while maintaining a high quality factor (Q) and large effective electromechanical coupling coefficient (k2), especially in radio frequency electronic systems.

Innovation Solution

The acoustic wave element comprises a piezoelectric layer of aluminum nitride, a diamond-like carbon layer, and an interdigital transducer electrode. The piezoelectric layer is positioned between the interdigital transducer electrode and the diamond-like carbon layer, with a support layer, such as a silicon layer, under the diamond-like carbon layer. This configuration enhances high-frequency operation and structural ruggedness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If existing acoustic wave elements are used for high frequency operation, then frequency response can be achieved, but quality factor (Q) and electromechanical coupling coefficient (k2) deteriorate

Engineering Contradiction:
Improveoperating frequencyVSAvoidquality factor (Q)
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent employs a composite structure consisting of a piezoelectric layer (e.g., aluminum nitride or scandium aluminum nitride) bonded to a support layer (e.g., silicon, silicon dioxide, or sapphire). This composite configuration enables high-frequency operation up to 10 GHz while maintaining high quality factor and electromechanical coupling coefficient, resolving the contradiction between frequency response and performance degradation.

Inventive Principle:
Principle #40Composite materials

2Speed

If existing acoustic wave elements are used for high frequency operation, then frequency response can be achieved, but electromechanical coupling coefficient (k2) deteriorates

Engineering Contradiction:
Improveoperating frequencyVSAvoidelectromechanical coupling coefficient (k2)
Core Design Contradiction:
SpeedVSObject-generated harmful factors

Solution Approach 1:

The piezoelectric layer combined with the support layer creates a composite acoustic wave element that maintains large effective electromechanical coupling coefficient even at high frequencies up to 10 GHz, preventing the deterioration of k2 that occurs in conventional single-layer structures.

Inventive Principle:
Principle #40Composite materials

3Speed

If conventional acoustic wave elements are used, then basic acoustic wave generation is achieved, but structural ruggedness is insufficient for high-frequency operation

Engineering Contradiction:
Improveoperating frequencyVSAvoidstructural ruggedness
Core Design Contradiction:
SpeedVSStrength

Solution Approach 1:

The support layer (silicon, silicon dioxide, or sapphire) provides enhanced structural ruggedness and mechanical stability to the piezoelectric layer, enabling the acoustic wave element to withstand high-frequency operation up to 10 GHz without structural degradation.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed acoustic wave element achieves high-frequency operation up to 10 GHz with improved structural ruggedness, maintaining a high quality factor (Q) and large effective electromechanical coupling coefficient (k2), thus enabling low-loss filters and delay lines for radio frequency applications.

Implementation Method 1

A piezoelectric layer can include aluminum nitride (AlN) or scandium aluminum nitride (ScAlN). An IDT electrode can be positioned over the AlN piezoelectric layer

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS12301201B2Acoustic wave element having high acoustic velocity layer
Publication Date: 2025.05.13 SKYWORKS SOLUTIONS INC
  • US12301201B2 patent drawing
  • US12301201B2 patent drawing
  • US12301201B2 patent drawing

AI summary

An acoustic wave element is disclosed. The acoustic wave element can include a piezoelectric layer that includes aluminum nitride. The acoustic wave element can also include a diamond like carbon layer. The acoustic wave element can further include an interdigital transducer electrode that is positioned on the piezoelectric layer. The piezoelectric layer is positioned between the interdigital transducer electrode and the diamond like carbon layer. The acoustic wave element is configured to generate a Lamb wave having a wavelength of λ.