Composite MEMS Resonator for Low Temperature Frequency Drift
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Solution Overview
Problem
Existing MEMS resonators face complexity in thermal compensation of resonance frequency due to the need for fixation points at both ends of the beam, leading to significant temperature drift issues, particularly with silicon-based resonators experiencing up to -45 ppm/K, which is unsuitable for applications like reference oscillators.
Innovation Solution
A MEMS resonator design featuring a movable element with a first part having a negative temperature coefficient of Young's modulus and a second part with a positive temperature coefficient, where the cross-sectional areas are optimized to ensure the absolute temperature coefficient of the Young's modulus is reduced, allowing for effective thermal compensation without the need for compressive or tensile strain, enabling anchors to be placed centrally or in other configurations, and utilizing materials like silicon and silicon oxide for improved compatibility and production.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If fixation points are placed at both ends of the beam for thermal compensation, then thermal compensation effect is achieved, but device complexity increases
Solution Approach 1:
The patent changes the physical parameters of the beam by introducing controlled internal stresses through specific manufacturing processes (e.g., selective etching, differential thermal processing). This allows the beam to have pre-stressed regions that compensate for thermal expansion without requiring external fixation points at both ends, thereby achieving thermal compensation while reducing structural complexity
Solution Approach 2:
The patent employs composite structures where the beam is formed from multiple materials or layers with different thermal expansion coefficients. By carefully selecting and combining materials (e.g., silicon nitride, silicon oxide, polysilicon), the composite beam inherently compensates for thermal effects through the differential expansion of its constituents, eliminating the need for complex fixation mechanisms
2Ease of manufacture
If silicon material is used for movable element, then manufacturing compatibility is improved, but temperature drift increases to -45 ppm/K
Solution Approach 1:
The patent creates a composite movable element by combining silicon with other materials having different thermal expansion properties. The silicon provides manufacturing compatibility and mechanical strength, while the combined structure's effective thermal expansion coefficient is tuned to compensate for temperature-induced frequency drift, achieving both ease of manufacture and low temperature drift
Solution Approach 2:
The patent applies different material properties to different regions of the movable element. By creating zones with varying material composition and stress states within the silicon structure, local regions compensate for each other's thermal expansion characteristics, maintaining overall dimensional stability and frequency consistency across temperature variations while preserving silicon's manufacturing advantages
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This design achieves a much lower temperature drift of the resonance frequency, allowing for more flexible anchor placement and improved resonating behavior, with the ability to tune the effective temperature coefficient to near zero, reducing complexity and eliminating the need for feedback or control circuitry, thus simplifying the MEMS oscillator and facilitating integration into integrated circuits.
Implementation Method 1
a first part having a first Young's modulus and a first temperature coefficient of the first Young's modulus, and the movable element further comprising a second part having a second Young's modulus and a second temperature coefficient of the second Young's modulus, a sign of the second temperature coefficient being opposite to a sign of the first temperature coefficient
Data Source
AI summary
The invention relates to a MEMS resonator comprising a movable element (48), the movable element (48) comprising a first part (A) having a first Young's modulus and a first temperature coefficient of the first Young's modulus, and the movable element (48) further comprising a second part (B) having a second Young's modulus and a second temperature coefficient of the second. Young's modulus, a sign of the second temperature coefficient being opposite to a sign of the first temperature coefficient, at least, at operating conditions of the MEMS resonator, and a cross-sectional area of the first part (A) and the cross-sectional area of the second part (B) being such that the absolute temperature coefficient of the Young's modulus of the first part (A) multiplied by the cross-sectional area of the first part (A) does not deviate more than 20% from the absolute temperature coefficient of the Young's modulus of the second part (B) multiplied by the cross-sectional area of the second part (B), the cross-sectional areas being measured locally and perpendicularly to the movable element (48).


