Composite Metal Oxide Adsorbent for High-Temperature CO2 Capture

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Solution Overview

Problem

Current adsorbents for capturing carbon dioxide from flue gas lack improved adsorption performance and thermal stability, especially at higher temperatures, requiring complex processes and additional costs due to the need for cooling flue gas post-combustion.

Innovation Solution

A method for preparing a composite metal oxide adsorbent by mixing precursors of alkali or alkaline-earth metals with transition metals in specific ratios, followed by hydrolysis and calcination, creating mesoporous structures with improved surface area and thermal stability, allowing effective CO2 capture at middle to high temperatures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional adsorbents (MOF, zeolite, carbon) are used for CO2 capture, then CO2 adsorption can be achieved at lower temperatures, but the process requires cooling flue gas which increases process complexity and additional costs

Engineering Contradiction:
Improveoperating temperature rangeVSAvoidprocess complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The invention changes the thermal stability parameter of the adsorbent material itself by developing composite metal oxides with enhanced high-temperature stability. This allows the adsorption process to operate directly at flue gas temperatures (150-500°C) without requiring cooling to lower temperatures, thereby simplifying the overall process while maintaining effective CO2 capture

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention uses composite metal oxide materials combining multiple metal components (e.g., Mg-Al spinel with CaO) to achieve both high-temperature stability and high CO2 adsorption capacity. This composite structure allows the material to withstand flue gas temperatures while maintaining effective adsorption performance, eliminating the need for temperature reduction steps

Inventive Principle:
Principle #40Composite materials

2Reliability

If adsorbents are designed for higher temperature operation, then cooling requirements are eliminated, but adsorption performance and thermal stability are insufficient in conventional materials

Engineering Contradiction:
Improvethermal stabilityVSAvoidadsorption performance
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The invention employs composite metal oxide structures (e.g., MgAl2O4 spinel supported CaO) where the spinel phase provides thermal stability at high temperatures while the supported basic oxides maintain high CO2 adsorption capacity. This composite approach allows simultaneous achievement of both thermal stability and adsorption performance at operating temperatures of 150-500°C

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention creates localized active sites on the adsorbent surface with specific basic sites that are highly effective for CO2 adsorption, while the bulk material maintains thermal stability. The composite structure provides different functional zones: the stable spinel framework for thermal resistance and the surface basic sites for high-capacity CO2 capture

Inventive Principle:
Principle #3Local quality

3Productivity

If flue gas is cooled for CO2 capture using conventional adsorbents, then adsorption can proceed effectively, but additional cooling equipment and energy consumption are required

Engineering Contradiction:
ImproveCO2 capture efficiencyVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by stationary object

Solution Approach 1:

The invention changes the operating temperature parameter from low temperature (requiring cooling) to high temperature (150-500°C) by developing thermally stable adsorbents. This eliminates the need for energy-consuming cooling equipment while maintaining high CO2 capture efficiency through the enhanced thermal stability of the composite metal oxide materials

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resulting adsorbent exhibits enhanced carbon dioxide adsorption performance and thermal stability, enabling efficient CO2 capture across a broader temperature range, from 150°C to over 500°C, with improved mechanical and chemical stability.

Implementation Method 1

The present disclosure relates to a method of preparing an adsorbent for carbon dioxide, an absorbent obtainable by this method, and a capture module for carbon dioxide including the same

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

The calcining may be performed at a temperature of 400°C to 800°C

Methodology Applied
Scientific EffectCalcination: Heat Treatment

Data Source

PatentEP2644265B1Method of preparing an adsorbent for carbon dioxide, adsorbent obtainable by the method, and capture module for carbon dioxide including the same
Publication Date: 2020.09.16 SAMSUNG ELECTRONICS CO LTD
  • EP2644265B1 patent drawingFigure 1
  • EP2644265B1 patent drawingFigure 2
  • EP2644265B1 patent drawingFigure 3

AI summary

An adsorbent for carbon dioxide may include a structure that includes composite metal oxide including a first metal (M1) and a second metal (M2) linked through oxygen (O). The first metal (M1) may be selected from an alkali metal, an alkaline-earth metal, and a combination thereof. The second metal (M2) may have a trivalent oxidation number or greater. The composite metal oxide may include mesopores inside or in the surface thereof. The adsorbent may be included in a capture module for carbon dioxide. A method of reducing emissions may include adsorbing carbon dioxide using the adsorbent for carbon dioxide.