Composite Nanogranules for Stable Oil Dispersion

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Solution Overview

Problem

Current research lacks composite nanogranules with diverse structures and properties to meet various demands in fields like plastics, coatings, and pharmaceuticals, despite advancements in polymer/inorganic nanoparticle composites.

Innovation Solution

Development of composite nanogranules comprising inorganic nanoparticles encapsulated or attached to polymers, with multiple layers of polymers formed sequentially, incorporating doping elements and hydrophilic groups, to create stable and functional nanogranules suitable for dispersion and coating applications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If composite nanogranules with diverse structures and properties are developed to meet various demands, then adaptability and versatility are improved, but device complexity and manufacturing complexity increase

Engineering Contradiction:
Improvediverse structures and propertiesVSAvoidstructure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The composite nanogranules are segmented into distinct functional layers: an inorganic nanoparticle core, an intermediate polymer layer with specific functional groups, and an outer polymer layer. This segmentation allows each layer to provide specific properties (mechanical strength, chemical functionality, dispersibility) independently, achieving diverse structures without excessive complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention uses composite materials combining inorganic nanoparticles (TiO2, ZnO, Fe3O4, etc.) with organic polymer matrices. This composite approach enables tuning of mechanical, thermal, optical, and magnetic properties by selecting different inorganic components and polymer combinations, providing versatility while maintaining manageable structural complexity.

Inventive Principle:
Principle #40Composite materials

2Reliability

If multiple layers of polymers are formed sequentially on inorganic nanoparticles, then functionality and stability are improved, but manufacturing precision and process complexity increase

Engineering Contradiction:
ImprovestabilityVSAvoidlayer formation precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The inorganic nanoparticles are pre-modified with coupling agents (silane, titanate, zirconate) before polymer layer formation. This preliminary action creates predetermined functional groups on the nanoparticle surface that facilitate controlled polymer attachment, reducing the precision requirements for subsequent layer formation steps and improving overall processability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Coupling agents serve as intermediary substances between the inorganic nanoparticle surface and the polymer layers. These intermediaries provide bridging functional groups that enable reliable interfacial bonding without requiring extremely precise control over the polymer deposition process, thus maintaining stability while managing manufacturing complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If inorganic nanoparticles are encapsulated or attached to polymers with hydrophilic groups, then dispersibility and solubility are improved, but manufacturing complexity increases

Engineering Contradiction:
ImprovedispersibilityVSAvoidpreparation complexity
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The polymer layers are designed with specific hydrophilic functional groups (carboxyl, hydroxyl, amino, sulfonic acid groups) whose density and distribution can be adjusted by controlling polymer composition and crosslinking degree. This parameter adjustment optimizes dispersibility in water and organic solvents while maintaining relatively simple preparation procedures through conventional polymerization methods.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resulting composite nanogranules exhibit enhanced stability, dispersibility, and functionality, effectively improving the solubility and stability of oil substances and serving as effective film-forming materials in coatings and pharmaceuticals.

Implementation Method 1

the polyacrylate is connected to the silica nanogranules by physical adsorption and chemical grafting

Methodology Applied
Scientific EffectPhysical adsorption: Adsorption

Implementation Method 2

the polyacrylate is connected to the silica nanogranules by physical adsorption and chemical grafting

Methodology Applied
Scientific EffectChemical bonding: Chemical Bonding

Implementation Method 3

the first polymer contains hydrophilic groups such as carboxyl group, hydroxyl group, sulfonic group, amino group

Methodology Applied
Scientific EffectHydrophilic interaction: Hydrophile

Data Source

PatentUS9139430B2Composite nanogranules from polymer/inorganic nanoparticles, preparation method thereof and use of the same
Publication Date: 2015.09.22 HIGHFIELD BIOPHARM CORP
  • US9139430B2 patent drawing
  • US9139430B2 patent drawing
  • US9139430B2 patent drawing

AI summary

Composite nanogranules from polymer/inorganic nanoparticle, especially first composite nanogranules which are formed from first polymer and inorganic nanoparticles, second composite nanogranules which are obtained by forming second polymer on the first composite nanogranules, third composite nanogranules which is obtained by forming third polymer on the second composite nanogranules, and Nth composite nanogranules which is obtained by forming Nth polymer on the (N−1)th composite nanogranules with the similar method, are disclosed. A composition comprising anyone of the composite nanogranules described above is disclosed. The preparation method thereof and use of the same are also disclosed.