Composite Nanoparticles via Polymer Collapse and Cross-Linking

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Solution Overview

Problem

Current methods for producing nanocomposite particles are often environmentally unfriendly, costly, and require multiple processing steps, making them inaccessible for widespread scientific applications.

Innovation Solution

A method involving the formation of composite nanoparticles by collapsing a polymeric material around precursor moieties, followed by cross-linking and modification to create nanoparticles confined within the polymeric structure, which can be further processed to produce carbon-coated nanoparticles, enabling the production of a wide variety of nanocomposite particles in a 'one-pot' aqueous system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional methods for producing nanocomposite particles are used, then nanoparticle production is achieved, but the process is environmentally unfriendly, costly, and requires multiple processing steps

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidprocess complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent combines multiple synthesis steps into a single 'one-pot' aqueous process where polymeric material collapse, nanoparticle formation, and cross-linking occur simultaneously. This merging of operations eliminates the need for separate processing steps required by conventional methods, directly resolving the contradiction between manufacturing simplicity and process complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The invention creates a universal aqueous synthesis system that can produce various types of nanoparticles (metallic, alloyed, semiconductor, oxide) using the same fundamental approach. This multi-functional platform replaces multiple specialized conventional methods with a single versatile process, improving ease of manufacture while reducing overall process complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of manufacture

If conventional nanocomposite production methods are used, then nanoparticles are produced, but the cost is high and environmental impact is negative

Engineering Contradiction:
Improveproduction costVSAvoidenvironmental impact
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent fundamentally changes the synthesis parameters by using aqueous solutions instead of organic solvents, performing reactions at lower temperatures, and employing ambient pressure conditions. These parameter changes eliminate the need for expensive and toxic organic reagents while reducing environmental impact, directly addressing the cost and harmful factors contradiction

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention converts potentially harmful processes into beneficial ones by replacing toxic organic synthesis with green aqueous chemistry. The use of water as a solvent and mild reducing agents transforms an environmentally damaging process into a sustainable one, simultaneously reducing cost and eliminating harmful factors

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Adaptability or versatility

If current nanocomposite synthesis methods are used, then particles are produced, but the methods are inaccessible for widespread scientific applications

Engineering Contradiction:
Improveapplication accessibilityVSAvoidmethod accessibility
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent employs inexpensive, readily available aqueous reagents and simple cross-linking agents that can be easily obtained in any laboratory setting. This replacement of expensive, specialized conventional reagents with common, affordable materials makes the method accessible to widespread scientific applications while maintaining versatility

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides an environmentally friendly, cost-effective, and generalizable method for producing metallic, alloyed, semiconductor, and oxide nanoparticles with controlled size and properties, suitable for various scientific disciplines.

Implementation Method 1

an extended conformation is adopted due to electrostatic repulsion between similarly charged monomer units. Decreasing the charge density of the polymer, either through addition of salts or a change of pH, can result in a transition of extended polymer chains to a more tightly-packed globular i.e. collapsed conformation.

Methodology Applied
Scientific EffectElectrostatic repulsion: Coulomb's Law

Implementation Method 2

Decreasing the charge density of the polymer, either through addition of salts or a change of pH, can result in a transition of extended polymer chains to a more tightly-packed globular i.e. collapsed conformation.

Methodology Applied
Scientific EffectCharge density reduction:

Implementation Method 3

The collapse transition can be rendered irreversible by the formation of intramolecular chemical bonds between segments of the collapsed polymer, i.e. by cross-linking.

Methodology Applied
Scientific EffectCross-linking: Chemical Bonding

Implementation Method 4

modifying at least a portion of said precursor moieties of said composite precursor moiety to form one or more nanoparticles

Methodology Applied
Scientific EffectChemical modification: Chemical Bonding

Data Source

PatentUSRE45848E1Composite nanoparticles, nanoparticles and methods for producing same
Publication Date: 2016.01.19 VIVE CROP PROTECTION INC
  • USRE45848E1 patent drawing
  • USRE45848E1 patent drawing
  • USRE45848E1 patent drawing

AI summary

In various aspects provided are methods for producing a nanoparticle within a cross-linked, collapsed polymeric material, said method including (a) providing a polymeric solution comprising a polymeric material; (b) collapsing at least a portion of the polymeric material about one or more precursor moieties; (c) cross-linking the polymeric material; (d) modifying at least a portion of said precursor moieties to form one or more nanoparticles and thereby forming a composite nanoparticle. In various embodiments, a non-confined nanoparticle can be produced by complete pyrolysis of the confined nanoparticle, and a carbon-coated nanoparticle by incomplete pyrolysis of the confined nanoparticle.