Composite Photocatalyst for Room-Temperature VOC Degradation

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Solution Overview

Problem

Existing methods for removing gaseous pollutants, such as VOCs, face limitations in adsorption capacity, energy consumption, and secondary pollution, particularly in high-temperature catalytic degradation technologies, which require significant energy and have limited operating conditions.

Innovation Solution

A composite photocatalyst comprising a first metal oxide particle with a smaller specific surface area and bandgap energy, surrounded by a second metal oxide particle with a greater specific surface area and bandgap energy, enabling effective degradation of pollutants at room temperature and atmospheric pressure without excessive energy consumption or secondary pollution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional adsorbent technology is used to remove gaseous pollutants, then adsorption capacity is achieved, but energy consumption increases and secondary pollution occurs during desorption

Engineering Contradiction:
Improvepollutant removal efficiencyVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent changes the operational parameters from high-temperature desorption to room-temperature photocatalytic degradation. By using light energy instead of thermal energy, the system eliminates the need for high-temperature heating during the pollutant removal process, thereby reducing energy consumption while maintaining high removal efficiency.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent converts the accumulated adsorbed pollutants, which normally require energy-intensive desorption, into a beneficial process. Through photocatalytic degradation, the adsorbed pollutants are transformed into harmless substances (CO2 and H2O) at room temperature, turning what was a harmful requirement (high-temperature desorption) into a beneficial low-energy process.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Productivity

If high-temperature catalytic degradation is used to degrade gaseous pollutants, then oxidative degradation efficiency is improved, but energy consumption increases and operating conditions are limited

Engineering Contradiction:
Improveoxidative degradation efficiencyVSAvoidoperating temperature
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The patent replaces the thermal field (heat-based catalytic degradation) with a photo field (light-based photocatalytic degradation). By using semiconductor photocatalysts that activate under light irradiation, the system achieves high oxidative degradation efficiency without requiring high temperatures, thus expanding operating conditions to include room temperature and ambient environments.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent fundamentally changes the activation parameter from temperature to light irradiation. Instead of requiring thermal activation at 100-200°C or higher, the photocatalytic system uses light energy to activate the semiconductor catalyst, enabling efficient pollutant degradation under ambient temperature conditions and significantly broadening the range of applicable operating environments.

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If adsorbent regeneration through high-temperature desorption is used, then adsorption capacity is restored, but secondary pollution occurs and energy consumption increases

Engineering Contradiction:
Improveadsorbent regenerationVSAvoidsecondary pollution
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

The patent eliminates the harmful desorption process by converting adsorbed pollutants directly into harmless CO2 and H2O through photocatalytic degradation. This approach prevents secondary pollution that would otherwise occur during high-temperature desorption, while still restoring the adsorbent's capacity continuously through in-situ degradation rather than periodic regeneration.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent implements continuous pollutant degradation through ongoing photocatalytic action under light irradiation, replacing the intermittent high-temperature desorption process. This continuous action maintains the adsorbent's pollutant-removal capacity without periodic shutdowns for regeneration, preventing secondary pollution while sustainably restoring adsorption capacity.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite photocatalyst enhances photocatalytic reactivity, achieving efficient degradation of VOCs and other pollutants into harmless substances like CO2 and H2O, with improved adsorption and photocatalytic efficiency compared to traditional systems.

Implementation Method 1

a composite photocatalyst capable of degrading and removing gaseous pollutants from air

Methodology Applied
Scientific EffectPhotocatalysis: Photo-oxidation

Implementation Method 2

bandgap energy of the second metal oxide particle is greater than a bandgap energy of the first metal oxide particle

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Implementation Method 3

a first metal oxide particle and a second metal oxide particle arranged on a surface of the first metal oxide particle

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS11794173B2Composite photocatalyst structure, and photocatalytic filter and air purification device including the same
Publication Date: 2023.10.24 SAMSUNG ELECTRONICS CO LTD
  • US11794173B2 patent drawing
  • US11794173B2 patent drawing
  • US11794173B2 patent drawing

AI summary

A composite photocatalyst, a photocatalytic filter for air purification, and an air purification device that includes the photocatalytic filter. The composite photocatalyst includes: a first metal oxide particle; and second metal oxide particles arranged on a surface of the first metal oxide particle, wherein specific surface area of the second metal oxide particles is greater than specific surface area of the first metal oxide particle, and bandgap energy of the second metal oxide particles is greater than bandgap energy of the first metal oxide particle. The composite photocatalyst structure may degrade and remove gaseous pollutants under room temperature and atmospheric pressure conditions. The composite photocatalyst may be applied to various indoor and outdoor air purification systems in the form of a photocatalytic filter.