Composite Proton Conducting Membrane with Nitrogen Additive

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Solution Overview

Problem

Proton exchange membrane fuel cells face durability issues due to chemical degradation of perfluorosulfonic acid membranes, particularly under low relative humidity conditions, leading to increased ionic resistance and potential fuel cell failure.

Innovation Solution

Incorporating a water-insoluble small molecule or polymer additive with at least two nitrogen atoms into the membrane to form complexes with metal ions, which act as free radical scavengers and catalysts to reduce membrane degradation and enhance durability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If perfluorosulfonic acid membrane is used as electrolyte, then proton conduction function is achieved, but membrane chemical degradation occurs leading to reduced durability

Engineering Contradiction:
Improvemembrane durabilityVSAvoidchemical degradation
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

A metal chelating agent is introduced as an intermediary substance within the membrane structure. This agent selectively binds to metal ions that would otherwise catalyze harmful Fenton reactions, thereby mediating between the membrane material and the degradation mechanisms while preserving essential fuel cell functionality.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention converts the harmful role of metal ions from catalysts of degradation into beneficial components by having them chelated and controlled. The same metal ions that would normally accelerate membrane breakdown through Fenton reactions are instead sequestered by chelating agents, transforming them from harmful agents into stable, non-reactive complexes that may even provide structural reinforcement.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Power

If operation temperature is increased, then fuel cell performance is improved, but membrane degradation rate is accelerated

Engineering Contradiction:
Improvefuel cell performanceVSAvoidmembrane lifetime
Core Design Contradiction:
PowerVSDuration of action of stationary object

Solution Approach 1:

Metal chelating agents are incorporated into the membrane structure in advance, before high-temperature operation begins. These agents preemptively bind to metal ions that would otherwise catalyze thermal degradation processes, creating a protective effect that allows the membrane to withstand elevated operating temperatures without accelerated degradation.

Inventive Principle:
Principle #9Preliminary anti-action

3Productivity

If relative humidity is decreased, then water management is improved, but membrane degradation is accelerated due to hydroxyl radical attack

Engineering Contradiction:
Improvewater management efficiencyVSAvoidhydroxyl radical attack
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The metal chelating agent serves as a protective intermediary that intercepts and neutralizes hydroxyl radicals before they can attack the membrane polymer structure. By binding metal ions that would otherwise facilitate radical generation and propagation, the chelating agent creates a protective barrier that allows low-humidity operation without sacrificing membrane integrity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The additive significantly reduces membrane chemical degradation, extends open circuit voltage lifetime, and maintains performance under low relative humidity, thereby improving the durability and stability of the membrane electrode assembly.

Implementation Method 1

a water insoluble small molecule or polymer containing at least two nitrogen atoms (e.g., —NH—, —N═, or both —NH— and —N═ groups) can be used in the preparation of composite proton exchange membranes (PEMs)

Methodology Applied
Scientific EffectComplex formation: Chemical Bonding

Implementation Method 2

The chemical degradation of PFSA membrane during fuel cell operation is proposed to proceed via the attack of hydroxyl (.OH) or peroxyl (.OOH) radical species on weak groups

Methodology Applied
Scientific EffectFree radical scavenging: Oxidation

Data Source

PatentUS9101886B2Composite proton conducting membrane with low degradation and membrane electrode assembly for fuel cells
Publication Date: 2015.08.11 CELLCENTRIC GMBH & CO KG
  • US9101886B2 patent drawing
  • US9101886B2 patent drawing
  • US9101886B2 patent drawing

AI summary

A small molecule or polymer additive can be used in preparation of a membrane electrode assembly to improve its durability and performance under low relative humidity in a fuel cell. Specifically, a method of forming a membrane electrode assembly comprising a proton exchange membrane, comprises providing an additive comprising at least two nitrogen atoms to the membrane electrode assembly.