Composite Roofing Membrane Adhesive Water Migration

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Solution Overview

Problem

Single ply roofing membranes often experience water migration between their layers due to their configuration, which can lead to inefficiencies and potential leaks in roofing systems.

Innovation Solution

A composite roofing membrane system is developed, comprising a roofing membrane, a roofing composite with a cap layer and reinforcing material, and an adhesive layer between them. The adhesive is a moisture-cure adhesive, specifically a silane-terminated polymer or polymethylmethacrylate, which enhances bonding and reduces water migration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a single ply roofing membrane configuration is used, then the roofing system is simple and easy to install, but water migration occurs between the layers

Engineering Contradiction:
Improveease of installationVSAvoidwaterproofing performance
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent applies composite materials by combining a roofing membrane with a roofing composite that includes a cap layer and reinforcing material, bonded together through an adhesive layer. This composite structure prevents water migration between layers while maintaining ease of installation through a modular assembly process.

Inventive Principle:
Principle #40Composite materials

2Reliability

If an adhesive layer is added between the roofing membrane and roofing composite, then water migration is prevented and bonding strength is improved, but the device complexity increases

Engineering Contradiction:
Improvewaterproofing performanceVSAvoidstructural complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The adhesive layer serves as an intermediary between the roofing membrane and roofing composite, creating a reliable bond that prevents water migration. The adhesive is specifically designed with moisture-curing properties and silane-terminated polymer or polymethylmethacrylate composition to ensure effective bonding without excessive complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The adhesive layer's composition and curing characteristics are optimized to achieve effective bonding. The moisture-cure adhesive with silane-terminated polymer or polymethylmethacrylate undergoes chemical transformation when exposed to moisture, changing from a liquid or soft state to a cured bonded state, thereby achieving reliable waterproofing.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite roofing membrane system effectively prevents water migration between layers, enhancing the durability and waterproofing of roofing systems, and ensuring a stronger bond between the membrane and the roofing substrate.

Implementation Method 1

the adhesive comprises a moisture-cure adhesive, and wherein the adhesive comprises a silane-terminated polymer, a polymethylmethacrylate or combinations thereof

Methodology Applied
Scientific EffectMoisture-cure adhesive bonding: Chemical Bonding

Data Source

PatentUS20250198157A1Composite roofing membrane and methods thereof
Publication Date: 2025.06.19 SIPLAST INC
  • US20250198157A1 patent drawing
  • US20250198157A1 patent drawing

AI summary

Some embodiments of the present disclosure are directed to a composite roofing membrane. In some embodiments, the composite roofing membrane comprises a roofing membrane and a roofing composite. In some embodiments, the roofing composite comprises a cap layer and a reinforcing material. In some embodiments, composite roofing membrane comprises an adhesive positioned between the roofing composite and the roofing membrane. In some embodiments, the adhesive comprises a moisture-cure adhesive. In some embodiment, the adhesive comprises a silane-terminated polymer, a polymethylmethacrylate or combinations thereof.