Composite Side Post for Trailer Sidewall Assembly

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Solution Overview

Problem

Current sidewall assemblies for truck trailers lack optimal structural integrity and cargo security, as they often rely on single-material posts and sheets that fail to provide sufficient strength and flexibility.

Innovation Solution

A sidewall assembly using composite sandwich panels coupled with aluminum/steel composite posts, where the outer post is made of flexible metallic material and the inner logistics post is made of hard metallic material, enhancing structural strength and allowing for additional cargo storage solutions through integrated hooks and shelves.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If single-material posts are used in sidewall assemblies, then device complexity is reduced, but structural integrity and cargo security are insufficient

Engineering Contradiction:
Improvestructural integrityVSAvoidpost structure complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent applies composite materials by combining aluminum outer posts with steel inner logistics posts. The aluminum provides flexibility and corrosion resistance, while the steel provides high strength and rigidity. This composite construction resolves the contradiction by achieving superior structural integrity without requiring a completely new complex design, as it builds upon the existing single-material post concept with an added inner reinforcement element.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent implements the nesting principle by placing the inner steel logistics post inside the outer aluminum post. The inner post is nested within the hollow structure of the outer post, creating a composite column that combines the advantages of both materials. This nested configuration achieves enhanced structural integrity while maintaining a relatively simple overall post structure that fits within the existing sidewall assembly framework.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Adaptability or versatility

If flexible metallic material is used for outer posts, then adaptability and resistance to deformation improve, but structural strength decreases

Engineering Contradiction:
ImproveflexibilityVSAvoidstructural strength
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The patent uses composite materials to resolve this contradiction by combining aluminum (flexible) outer posts with steel (strong) inner posts. The aluminum outer post provides flexibility and adaptability, allowing the sidewall to deform under load without permanent damage, while the steel inner post provides the necessary structural strength to support heavy cargo and maintain overall rigidity. Together, they achieve both flexibility and strength.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality by assigning different material properties to different parts of the post structure. The outer post is made of flexible aluminum material that can deform and absorb energy, while the inner logistics post is made of hard steel material that provides localized high-strength support where needed. This differentiation of material properties in different locations resolves the contradiction between flexibility and strength.

Inventive Principle:
Principle #3Local quality

3Strength

If hard metallic material is used for inner logistics posts, then structural strength improves, but flexibility and resistance to deformation decrease

Engineering Contradiction:
Improvestructural strengthVSAvoidflexibility
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The patent uses composite materials where the inner steel logistics post provides high structural strength and rigidity, while the outer aluminum post provides flexibility. The steel inner post does not need to be flexible because it is protected by the deformable aluminum outer post, which absorbs deformation stresses. This composite arrangement allows the hard material to provide strength without sacrificing overall system flexibility.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The nesting configuration allows the hard steel inner post to be protected by the flexible aluminum outer post. When deformation forces are applied, the outer aluminum post deforms first, absorbing the stress and protecting the inner steel post from excessive deformation. This nested arrangement enables the hard material to provide strength while the system as a whole maintains flexibility through the outer post's deformation capability.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS10183702B2Sidewall assembly for trailers
Publication Date: 2019.01.22 HYUNDAI TRANSLEAD INC
  • US10183702B2 patent drawing
  • US10183702B2 patent drawing
  • US10183702B2 patent drawing

AI summary

A sidewall assembly for a trailer including: a plurality of composite sandwich panels; and at least one composite side post coupled to the plurality of composite sandwich panels, each of the at least one composite side post including an outer post and an inner logistics post coupled to the outer post, wherein the outer post is formed with flexible metallic material and the inner logistics post is formed with hard metallic material.