Composite Solar Collector Structure for Strength and Heat Absorption

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Solution Overview

Problem

Current solar collectors, both glazed and unglazed, face issues with fragility, low efficiency, and aesthetic concerns, leading to high maintenance and installation challenges, and are often inaccessible due to their fragile nature, which affects their heat transfer rates and longevity.

Innovation Solution

A composite solar collector made from materials with equal coefficients of elasticity, such as wood and polymers, that is self-supporting, robust, and environmentally friendly, allowing for increased material thickness without compromising thermal efficiency, enabling dual-side absorption and improved durability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional unglazed solar collectors use thin material thickness to increase heat transfer rates, then heat transfer efficiency is improved, but structural strength and durability deteriorate

Engineering Contradiction:
Improveheat transfer rateVSAvoidstructural strength
Core Design Contradiction:
ProductivityVSStrength

Solution Approach 1:

The patent applies composite materials consisting of a polymer matrix combined with reinforcing fibers (glass, carbon, or natural fibers) to create a material that simultaneously provides high heat transfer efficiency and structural strength. The composite structure allows thin-walled construction for thermal efficiency while the fiber reinforcement compensates for the inherent weakness of thin polymer materials, resolving the contradiction between heat transfer rate and structural strength.

Inventive Principle:
Principle #40Composite materials

2Use of energy by moving object

If glazed solar collectors use glass tubes to improve heat absorption, then thermal efficiency is improved, but fragility and handling difficulty worsen

Engineering Contradiction:
Improveheat absorption efficiencyVSAvoidfragility
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent replaces the traditional glass tube mechanical structure with a polymer-based composite material structure. The polymer composite maintains the necessary thermal absorption properties while eliminating the fragility and handling difficulties associated with glass, providing a more reliable and durable solution.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Use of energy by moving object

If solar collectors are installed on roofs to maximize sun exposure, then heat absorption is improved, but accessibility for maintenance deteriorates

Engineering Contradiction:
Improveheat absorptionVSAvoidmaintenance accessibility
Core Design Contradiction:
Use of energy by moving objectVSEase of operation

Solution Approach 1:

The patent employs durable polymer composite materials that are resistant to damage and degradation, creating a solar collector that can withstand installation and maintenance activities. The enhanced durability allows for easier maintenance and potential relocation without significant damage risk, addressing the accessibility issue while maintaining roof installation options for optimal heat absorption.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite solar collector provides enhanced durability, increased efficiency, and longer product life, while being aesthetically versatile and cost-effective, allowing for various applications including building materials and portable use, with improved heat retention and reduced UV degradation.

Implementation Method 1

heat transfer between the solar collector and the medium inside is essential for the efficacy of the solar collector

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

adapted to absorb thermal heating from the sun

Methodology Applied
Scientific EffectThermal radiation: Thermal Radiation

Data Source

PatentEP3194862B1Composite solar collector
Publication Date: 2022.01.19 JILKEN LEIF
  • EP3194862B1 patent drawingFigure 1
  • EP3194862B1 patent drawingFigure 2
  • EP3194862B1 patent drawingFigure 3

AI summary

A solar collector adapted to absorb thermal heating from the sun, wherein said solar collector comprises hollow sections adapted to house a medium. The solar collector is a self-supporting composite solar collector produced from a composite material constituted of at least a first and second material, wherein said first and second materials have equal or substantially equal coefficients of elasticity.