Composite Solid Electrolyte for Lithium-Metal Battery

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Solution Overview

Problem

Lithium-metal batteries face challenges with dendrite formation and morphological changes in the anode, leading to internal shorts and reduced energy density due to the high reactivity of lithium metal, which is exacerbated by the limitations of conventional solid electrolytes in maintaining stability and conductivity.

Innovation Solution

A composite electrolyte structure with a fully dense protective layer and a support layer containing ceramic or glass particles is used to mechanically suppress dendrite growth and prevent oxidation, allowing for the use of high-potential positive electrodes and enhancing energy density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If lithium metal is used as the negative electrode to achieve high energy density, then the energy density of the battery is improved, but dendrite formation and internal shorts occur due to the high reactivity of lithium metal

Engineering Contradiction:
Improveenergy densityVSAvoidinternal short prevention
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

A solid electrolyte layer is introduced as an intermediary between the lithium metal anode and the cathode. This solid electrolyte acts as a mediator that allows lithium ion transport while physically blocking dendrite propagation and preventing direct contact between electrodes, thereby resolving the contradiction between achieving high energy density with lithium metal and preventing internal shorts.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

A thin solid electrolyte film is used to cover the lithium metal anode. This thin film structure provides effective dendrite blocking and electrode separation while maintaining sufficient lithium ion conductivity and minimizing resistance, thus enabling high energy density operation without compromising safety.

Inventive Principle:
Principle #30Flexible shells and thin films

2Quantity of substance

If high-capacity positive electrode materials are used to maximize capacity increase, then energy density is improved, but reaction with lithium occurs at lower voltage limiting theoretical specific energy

Engineering Contradiction:
ImprovecapacityVSAvoidtheoretical specific energy
Core Design Contradiction:
Quantity of substanceVSUse of energy by moving object

Solution Approach 1:

The solid electrolyte serves as an intermediary that enables the use of high-capacity, high-voltage positive electrode materials by providing stable interfacial contact and preventing direct lithium metal reactions. This allows the system to achieve both high capacity from the positive electrode and high voltage operation, thereby maximizing theoretical specific energy.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite electrolyte structure effectively reduces dendrite formation and internal shorts, enabling the use of high-potential electrodes and maintaining stability over multiple cycles, thereby increasing the energy density and operational safety of lithium-metal batteries.

Implementation Method 1

Application of thermodynamic models has shown that dendrite initiation (i.e., initial roughening of an almost perfectly smooth surface) can be suppressed by applying mechanical stress and selecting solid electrolytes with shear moduli on the order of 10 GPa at room temperature.

Methodology Applied
Scientific EffectMechanical stress: Mechanical Force

Implementation Method 2

The support layer is a solid electrolyte that conducts lithium ions between the anode and the cathode

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Implementation Method 3

The protective layer prevents oxidation of the support layer by substances in the cathode

Methodology Applied
Scientific EffectOxidation prevention: Oxidation

Data Source

PatentEP3033794B1Li/metal battery with composite solid electrolyte
Publication Date: 2019.02.20 ROBERT BOSCH GMBH
  • EP3033794B1 patent drawingFigure 1
  • EP3033794B1 patent drawingFigure 2
  • EP3033794B1 patent drawingFigure 3

AI summary

In accordance with one embodiment, an electrochemical cell includes a first anode including a form of lithium a first cathode including an electrolyte, and a first composite electrolyte structure positioned between the first anode and the first cathode, the first composite electrolyte structure including (i) a first support layer adjacent the first anode and configured to mechanically suppress roughening of the form of lithium in the first anode, and (ii) a first protective layer positioned between the first support layer and the first cathode and configured to prevent oxidation of the first support layer by substances in the first cathode.