Composite Supporting Member for Liquid Crystal Module Vibration Resistance

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Solution Overview

Problem

Existing liquid crystal display technologies face issues with the insufficient strength of supporting members, leading to potential damage of the liquid crystal panel during assembly or transportation due to vibrations, as rubber-based supporting members lack the necessary rigidity to securely fix the panel.

Innovation Solution

A supporting member for liquid crystal modules is designed with a T-shaped or L-shaped structure, comprising a harder plastic sub-supporting member for the liquid crystal panel and a softer rubber sub-supporting member for the light guiding plate and optical film, ensuring enhanced panel safety and vibration tolerance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a rubber-based supporting member is used, then the cost is low and the assembly process is easy, but the strength for supporting the liquid crystal panel is not enough

Engineering Contradiction:
Improveassembly processVSAvoidsupporting strength
Core Design Contradiction:
Ease of manufactureVSStrength

Solution Approach 1:

The supporting member is constructed as a composite structure combining rubber material (for flexibility and ease of assembly) and plastic material (for structural strength). This composite design allows the member to maintain ease of manufacture while achieving sufficient supporting strength to secure the liquid crystal panel during vibrations and transportation.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

Different portions of the supporting member have different material properties: the rubber portion provides flexibility and ease of assembly, while the plastic portion provides the necessary rigidity and strength. This local differentiation of material quality resolves the contradiction between ease of manufacture and supporting strength.

Inventive Principle:
Principle #3Local quality

2Reliability

If a typical supporting member is used, then the cost is low, but the liquid crystal panel may not be well fixed and chip on film may be damaged due to vibrations

Engineering Contradiction:
Improvepanel fixation reliabilityVSAvoidvibration damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The composite structure of rubber and plastic materials in the supporting member provides both flexibility for absorption of vibrations and rigidity for secure fixation of the liquid crystal panel, thereby improving reliability and protecting against vibration damage during assembly and transportation.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The rubber portion of the supporting member acts as a cushioning element that absorbs and mitigates vibration impacts before they can damage the liquid crystal panel or chip on film, providing beforehand protection against harmful vibrations.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution effectively enhances the safety of the liquid crystal panel under vibration conditions and guarantees a tolerance range for the liquid crystal module, preventing damage from vibrations during assembly and transportation.

Implementation Method 1

a hardness of the first sub-supporting member is higher than the hardness of the second sub-supporting member, the supporting member comprises a T-shaped cross-section, the first sub-supporting member is made of plastic material, and the second sub-supporting member is made of rubber material

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS8830420B2Supporting member and liquid crystal module with the same
Publication Date: 2014.09.09 TCL CHINA STAR OPTOELECTRONICS TECHNOLOGY CO LTD
  • US8830420B2 patent drawing
  • US8830420B2 patent drawing
  • US8830420B2 patent drawing

AI summary

A supporting member and a liquid crystal module with the same are disclosed. The supporting member includes a first sub-supporting member for supporting a liquid crystal panel, and a second sub-supporting member for abutting against a light guiding plate and an optical film on the light guiding plate. The second sub-supporting member is arranged on the first sub-supporting member. A hardness of the first sub-supporting member is higher than the hardness of the second sub-supporting member. With the structure, the safety of the liquid crystal panel under a vibration environment is enhanced, and a tolerance range of the liquid crystal module subjected to the vibrations is guaranteed.