Composite 3D Surgical Mapping for Metal-Artifact Revision

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Solution Overview

Problem

Current imaging technologies struggle with metal artifact distortion in preoperative images, making accurate surgical planning and implant placement challenging, especially in revision surgeries, and are unable to predict the final 3D surgical anatomy after implant removal.

Innovation Solution

Combining preoperative metal artifact reduction with intraoperative digitization to create a composite 3D surgical structural dataset, using a reference instrument to register and guide surgical reconstruction, incorporating altered and unaltered anatomy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If preoperative imaging is performed with metal implants present, then the surgical field can be visualized for planning, but the metal artifact distorts the image and compromises measurement precision

Engineering Contradiction:
Improveimage qualityVSAvoidanatomy assessment accuracy
Core Design Contradiction:
Loss of informationVSMeasurement precision

Solution Approach 1:

The patent applies preliminary action by performing metal artifact reduction processing on preoperative images before surgical planning. This pre-processing step removes or reduces the distorting metal artifacts from CT or MRI images, allowing accurate visualization of the surgical field and surrounding anatomy while the implant is still in place, thereby enabling precise surgical planning without the interference of artifact distortion

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent creates a virtual copy of the implant and surrounding anatomy through 3D reconstruction from processed images. This virtual model allows surgeons to plan and simulate the surgical procedure, including implant removal and replacement, without being affected by metal artifacts in the original imaging. The copied geometric data enables accurate measurement and planning independent of artifact distortion

Inventive Principle:
Principle #26Copying

2Reliability

If current metal artifact reduction technologies are used, then some imaging concerns are addressed, but they do not eliminate all problems associated with preoperative imaging and surgical planning

Engineering Contradiction:
Improveimaging reliabilityVSAvoidsurgical planning information
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The patent applies parameter changes by transforming 2D or 3D image data into precise geometric models with defined parameters such as implant position, orientation, dimensions, and surrounding anatomy characteristics. This parameter-based representation converts qualitative image information into quantitative data that can be accurately measured and manipulated, providing complete surgical planning information independent of image quality or artifact reduction effectiveness

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If preoperative imaging is used to plan revision surgery, then surgical planning can be performed, but accurate assessment of surrounding anatomy is difficult due to metal implant artifact

Engineering Contradiction:
Improvesurgical planning capabilityVSAvoidsurrounding anatomy assessment
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent applies segmentation by separating the implant geometry from the surrounding anatomy in the 3D reconstructed model. This segmentation allows independent analysis and measurement of each component - the implant can be precisely defined while the surrounding bone and soft tissue structures are separately visualized and measured without artifact interference, enabling accurate assessment of both the implant and surrounding anatomy for comprehensive surgical planning

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20250255677A1Preoperative imaging combined with intraoperative navigation before and after alteration of a surgical site to create a composite surgical three dimensional structural dataset
Publication Date: 2025.08.14 JPI CONSULTING INC
  • US20250255677A1 patent drawing
  • US20250255677A1 patent drawing
  • US20250255677A1 patent drawing

AI summary

A method comprises combining one or more pre-operative data sets of an anatomical site in an unaltered condition and one or more intraoperative data sets of the anatomical site in an altered condition to form one or more composite data sets of the anatomical site and using the one or more composite data sets to assist in navigation within the anatomical site in association with one or more surgical processes.