Composite Sole Weight Ports for Adjustable Golf Club Heads

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Solution Overview

Problem

Conventional golf club heads with a center of gravity positioned rearward from the front face experience deleterious effects such as increased side-spin and reduced backspin for off-center hits, limiting face size and club length due to mass distribution and dynamic loft issues, and require new club heads for weight adjustments.

Innovation Solution

A golf club head with integrally formed composite sole weight ports that house removable metal weights, allowing adjustable center of gravity and moment of inertia by positioning external weights at specific locations, using a composite and metal combination for improved material construction and weighting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the center of gravity is positioned further rearward from the front face to increase moments of inertia, then forgiveness for off-center hits is improved, but side-spin increases and ball flight robustness deteriorates

Engineering Contradiction:
Improvemoments of inertiaVSAvoidside-spin
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

The weight distribution is segmented into multiple adjustable weights positioned at different locations within the club head, allowing independent optimization of moments of inertia and center of gravity position to reduce side-spin while maintaining forgiveness

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The weighting system is made dynamic and adjustable, allowing the center of gravity and moment of inertia to be optimized for different swing speeds and hit locations, preventing excessive side-spin while maintaining high moments of inertia for forgiveness

Inventive Principle:
Principle #15Dynamics

2Area of stationary object

If the face size is increased to provide more hitting area, then the club head volume is improved, but the mass distribution becomes insufficient and dynamic loft effects increase

Engineering Contradiction:
Improveface areaVSAvoiddynamic loft effects
Core Design Contradiction:
Area of stationary objectVSObject-generated harmful factors

Solution Approach 1:

The club head uses composite materials including titanium and stainless steel with different densities, combined with adjustable weights, to achieve optimal mass distribution across a large face area while controlling dynamic loft effects through precise center of gravity positioning

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

Different regions of the club head have different material properties and weight distributions optimized for their specific function, with heavier weighting in strategic locations to control dynamic loft while maintaining large face area for forgiveness

Inventive Principle:
Principle #3Local quality

3Speed

If the club length is increased to improve head speed, then the club length is improved, but the percentage of hits in perimeter regions increases causing deleterious effects

Engineering Contradiction:
Improvehead speedVSAvoidperimeter hit dispersion
Core Design Contradiction:
SpeedVSObject-generated harmful factors

Solution Approach 1:

The weighting system allows dynamic adjustment of the center of gravity position to optimize performance for longer club lengths, compensating for increased perimeter hit dispersion by adjusting weight distribution to maintain optimal ball flight characteristics

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The moment of inertia and center of gravity position are adjusted as variables to optimize the trade-off between club length for head speed and face area for hit distribution, allowing customization for longer clubs while minimizing deleterious perimeter effects

Inventive Principle:
Principle #35Parameter changes

4Adaptability or versatility

If the swing weight is adjusted by manufacturing new club heads, then the center of gravity and moment of inertia are changed, but the device complexity and manufacturing cost increase

Engineering Contradiction:
Improveweight adjustment capabilityVSAvoidmanufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The weight system is segmented into removable and adjustable components that can be independently positioned and configured, allowing swing weight adjustment without remanufacturing the entire club head, reducing complexity while maintaining adaptability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The weighting system is designed to be dynamic and reconfigurable, allowing users to adjust the center of gravity and moment of inertia by repositioning weights within the club head, providing adaptability without the complexity of custom manufacturing for each configuration

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS8444506B2Golf club head with composite weight port
Publication Date: 2013.05.21 CALLAWAY GOLF COMPANY
  • US8444506B2 patent drawing
  • US8444506B2 patent drawing
  • US8444506B2 patent drawing

AI summary

A golf club head having a face component, a crown, and a composite sole with one or more weight ports for receiving one or more weight inserts is disclosed herein. At least part of each of the weight ports is integrally formed in the composite sole, and each of the weight ports include a weight receiving region for receiving a weight and a screw receiving region for receiving a screw that secures the weight in the weight port.