Dual-Membrane Compost Cover Condensing Vapor to Trap Odor

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current composting systems face challenges in simultaneously controlling moisture and odor, with existing covering materials failing to effectively manage water vapor and malodor release, leading to inefficient ventilation and potential contamination.

Innovation Solution

A self-deodorizing composting system featuring a dual-layer membrane structure with an air-proof outer membrane and breathable inner membrane, along with an air-ribbed cage and deodorizing base, which condenses water vapor and absorbs malodor molecules, forming waste water that is treated and discharged, while maintaining high oxygen levels for aerobic degradation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a breathable but water-proof covering material is used to allow water vapor to exit while blocking rain, then moisture control is improved, but malodor molecules and bacteria can still pass through the material

Engineering Contradiction:
Improvewater vapor dischargeVSAvoidmalodor and bacteria passage
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent divides the single covering material into two separate layers: an inner breathable water-proof membrane for moisture control and an outer air-proof malodor-proof membrane for odor and bacteria containment. This segmentation allows each layer to perform its specific function optimally without compromising the other.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses a composite structure combining two different types of membranes with distinct properties. The inner membrane has high air permeability and water-proof characteristics, while the outer membrane has low air permeability and high malodor-proof performance. Together they form a composite covering system that addresses multiple requirements simultaneously.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If high-intensity ventilation is applied to accelerate water loss in the form of water vapor, then moisture control is improved, but a large mass of malodor is distributed with the water vapor

Engineering Contradiction:
Improvewater vapor dischargeVSAvoidmalodor distribution
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The inner breathable water-proof membrane acts as an intermediary that allows water vapor to pass through while blocking malodor molecules. This mediator enables the ventilation process to continue efficiently without releasing malodor into the environment.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent converts the harmful effect of malodor being carried by water vapor during ventilation into a benefit by using the water vapor flow itself to carry malodor through the inner membrane's micro-pores, where it is trapped and condensed, thus removing malodor from the atmosphere.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Object-affected harmful factors

If a flexible air-proof and water-proof covering material is used to prevent malodor spread and rain ingress, then malodor control is improved, but water vapor cannot be discharged and condenses inside the cover to drip back to compost

Engineering Contradiction:
Improvemalodor containmentVSAvoidwater vapor discharge
Core Design Contradiction:
Object-affected harmful factorsVSQuantity of substance

Solution Approach 1:

The patent segments the covering system into two functional layers: the inner breathable membrane handles water vapor discharge while the outer air-proof membrane handles malodor containment. This eliminates the conflict between moisture control and odor control that plagues single-material covers.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different parts of the covering system have different local qualities: the inner membrane has high air permeability for vapor transmission, while the outer membrane has low air permeability for odor containment. Each local region is optimized for its specific function.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This system effectively manages moisture and odor by preventing water vapor and rain ingress, allowing efficient water vapor and malodor removal, reducing contamination risks, and enhancing aerobic bio-degradation efficiency, thus improving composting process outcomes.

Implementation Method 1

the inner membrane made of breathable but water-proof fabric... allowing efficient water vapor removal

Methodology Applied
Scientific EffectPermeation: Permeation

Implementation Method 2

breathable but water-proof fabric... preventing water vapor and rain ingress

Methodology Applied
Scientific EffectHydrophobe: Hydrophobe

Implementation Method 3

the water vapor is condensed into water in the closed space

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 4

the malodor molecules are absorbed and dissolved into the condensed water

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS10730808B2Self-deodorizing composting system
Publication Date: 2020.08.04 TONGJI UNIV
  • US10730808B2 patent drawing
  • US10730808B2 patent drawing
  • US10730808B2 patent drawing

AI summary

The present invention relates to a self-deodorizing composting system, comprising an outer membrane, an inner membrane, an air-ribbed cage and a deodorizing base, wherein two deodorizing bases are provided; the outer membrane and the inner membrane are held by the air-ribbed cage, with both ends of the outer membrane and the inner membrane respectively fixed to the two deodorizing bases, whereby a closed space is formed between the outer membrane and the inner membrane; the inner side of the inner membrane is used for placing the composting piles, with the malodor and water vapor generated from the composting piles entering into the closed space formed between the outer membrane and the inner membrane through the inner membrane, so that the water vapor is condensed into the water in the closed space, and the malodor molecules are absorbed and dissolved into the condensed water, thus forming the waste water which falls along the inner side of the outer membrane and the outer side of the inner membrane to the bottom of the deodorizing bases and is discharged from the deodorizing base. Comparing with the prior art, the system in the present invention has a simple and detachable structure, and can isolate and remove the malodor and the water vapor generated when the biomass waste is composted.