Compost-Sulphur Soil Additive Microbial Oxidation Process

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Solution Overview

Problem

Current soil amendments, particularly chemical fertilizers, deplete soil nutrients and resources, and elemental sulphur-based fertilizers face challenges in oxidation rates due to particle size and environmental conditions, limiting their effectiveness and sustainability.

Innovation Solution

A process involving mixing compost with elemental sulphur to create a homogenous mixture that undergoes microbial oxidation, converting elemental sulphur into plant-accessible sulphates, utilizing existing microbial reactions within compost to enhance soil productivity and reduce particle size for increased oxidation rates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If chemical fertilizers are applied to soil, then nutrient levels are increased, but soil resources are depleted and plants become stagnated

Engineering Contradiction:
Improvenutrient levelsVSAvoidsoil resources
Core Design Contradiction:
Quantity of substanceVSLoss of substance

Solution Approach 1:

The invention utilizes indigenous microorganisms already present in the soil to convert elemental sulphur into plant-available sulphates. This self-service approach eliminates the need for external chemical fertilizer applications, allowing the soil ecosystem to naturally produce the nutrients it needs while preserving long-term soil health and preventing resource depletion.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Elemental sulphur serves as an intermediary substance that bridges the gap between unavailable sulphur sources and plant-available sulphates. The microorganisms act as biological mediators, transforming the inert elemental sulphur into bioavailable forms through oxidation processes, thereby providing nutrients without depleting soil resources.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If elemental sulphur is used as fertilizer, then sulphur nutrition is improved, but oxidation rates are limited by particle size and environmental conditions

Engineering Contradiction:
Improvesulphur nutritionVSAvoidoxidation rates
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The invention changes the physical parameter of particle size by grinding elemental sulphur to fine powders (passing through 200-mesh screens). This parameter change dramatically increases the surface area available for microbial colonization and oxidation, thereby accelerating the conversion rate of elemental sulphur to plant-available sulphates and overcoming the limitation of slow oxidation rates.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention performs preliminary actions by pre-processing elemental sulphur through grinding and size reduction before application to soil. This preliminary preparation creates fine particles that are more readily colonized by microorganisms, ensuring faster and more efficient oxidation rates once the sulphur is applied to the soil environment.

Inventive Principle:
Principle #10Preliminary action

3Quantity of substance

If sulphur particle size is reduced to increase oxidation rates, then plant availability improves, but handling difficulty and fire hazard increase

Engineering Contradiction:
Improveplant availabilityVSAvoidhandling difficulty
Core Design Contradiction:
Quantity of substanceVSEase of operation

Solution Approach 1:

The invention performs preliminary size reduction of sulphur particles to fine powders before application, creating material that is highly plant-available while establishing controlled conditions for safe handling and storage that mitigate the inherent risks of fine sulphur powders.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention changes the particle size parameter to optimize plant availability while implementing complementary safety parameters (storage conditions, application methods) that maintain ease of operation despite the fine particle size requirement.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This process effectively converts elemental sulphur into plant-accessible sulphates at a lower cost, utilizing readily available compost to improve soil health and crop yields, offering a sustainable and cost-effective alternative to traditional fertilizers.

Implementation Method 1

turning the mixed material until the mixed material is substantially homogenous and until there is microbial oxidation of the elementary sulphur therein to at least one sulphate

Methodology Applied
Scientific EffectMicrobial oxidation: Oxidation

Data Source

PatentUS10479735B2Process to produce a commercial soil additive prepared from compost and in situ oxidized sulphur and soil additive so formed
Publication Date: 2019.11.19 GFL ENVIRONMENTAL INC
  • US10479735B2 patent drawing
  • US10479735B2 patent drawing

AI summary

A process for producing a commercial soil additive comprises mixing a compost composition with elementary (raw) sulphur to form a mixed material and turning the mixed material until it is substantially homogenous and until there is microbial oxidation of elementary sulphur therein to at least one sulphate.