Compound Curve Navigation Catheter Deflection Control

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Solution Overview

Problem

Existing navigation catheters with curved distal ends face challenges in maintaining accurate positioning of surgical instruments due to deflection issues when instruments are extended or inserted, which affects target tissue sampling and treatment efficacy.

Innovation Solution

A compound curve navigation catheter with a flexible design featuring an elbow bend and a radially curved portion, allowing for precise deflection and improved access within luminal structures, combined with varying durometer ratings for enhanced flexibility and control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a curved distal end is used in existing navigation catheters, then the catheter can navigate luminal structures, but the curved distal end deflects when surgical instruments are extended, making it difficult to maintain accurate positioning

Engineering Contradiction:
Improvenavigation capabilityVSAvoidpositioning accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The distal portion of the catheter is segmented into multiple functional zones with different curvature characteristics: a first curved portion and a second curved portion with different radii of curvature. This segmentation allows each zone to perform its specific function - the first portion navigates the luminal structure while the second portion maintains stable positioning for instruments.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the distal end are given different local qualities through varying radii of curvature. The first curved portion has a larger radius for flexibility and navigation, while the second curved portion has a smaller radius for stability and precision instrument positioning, eliminating the deflection problem of uniform curved designs.

Inventive Principle:
Principle #3Local quality

2Ease of operation

If the distal portion is made more flexible to navigate luminal structures, then navigation is easier, but the distal end deflects more when instruments are inserted

Engineering Contradiction:
ImproveflexibilityVSAvoiddeflection stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The distal portion is divided into segments with different curvature radii. The first curved portion with larger radius provides flexibility for navigation, while the second curved portion with smaller radius provides stability resistance to deflection when instruments are inserted, thus resolving the contradiction between flexibility and stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The catheter distal end has non-uniform curvature distribution where different sections have different local flexibility characteristics. The first portion is more flexible for navigation through luminal structures, while the second portion is less flexible to maintain compositional stability during instrument insertion.

Inventive Principle:
Principle #3Local quality

3Device complexity

If a simple curved design is used, then the catheter structure is simpler, but it cannot maintain tissue trajectory and instrument placement accuracy

Engineering Contradiction:
Improvecatheter structureVSAvoidtissue trajectory maintenance
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The distal end is segmented into multiple curved portions with different radii of curvature, creating a compound curve design. This segmented approach achieves precise tissue trajectory maintenance and instrument placement accuracy while keeping the overall catheter structure relatively simple and manufacturable.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The catheter employs a compound curve design with multiple curved portions having different radii of curvature. This curvature-based design enables precise control over tissue trajectory and instrument placement accuracy without requiring complex mechanical structures, maintaining manufacturing simplicity.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Data Source

PatentUS11744991B2Compound curve navigation catheter
Publication Date: 2023.09.05 COVIDIEN LP
  • US11744991B2 patent drawing
  • US11744991B2 patent drawing
  • US11744991B2 patent drawing

AI summary

A catheter assembly for navigation including a flexible catheter having a proximal portion adjacent a proximal end and a distal portion adjacent a distal end and defining a longitudinal axis, the flexible catheter defining a lumen extending therethrough along a longitudinal axis and configured to enable translation of an instrument from the proximal end to the distal end. The flexible catheter defines a compound curve formed on the distal portion, wherein the compound curve includes an elbow bend and a radially curved portion. The elbow bend deflecting the distal portion of the flexible catheter from the longitudinal axis, while the radially curved portion extends from the elbow bend farther deflecting the distal portion about a center point. The catheter guide assembly for navigation includes a control handle disposed at the proximal end of the flexible catheter and is configured to advance and rotate the flexible catheter within a luminal structure.