Compound Helicopter Wing Design for High-Speed Flight

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Solution Overview

Problem

Conventional helicopters face limitations in horizontal flight speed due to retreating blade stall and maximum blade tip velocity, while compound helicopters aim to overcome these by integrating fixed-wing attributes, but often compromise efficiency at lower speeds and hover capabilities.

Innovation Solution

A compound helicopter design featuring a fuselage with a main rotor on top, paired with lower and upper wings where the upper secondary wing provides additional lift and houses drive shafts, eliminating the need for a tail rotor and allowing anti-torque through thrust variations of longitudinally oriented propulsion devices, resulting in reduced structural weight and increased aerodynamic efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If a main rotor is used to provide both lift and thrust in conventional helicopters, then hover capabilities are excellent, but horizontal flight speed is limited due to retreating blade stall and maximum blade tip velocity

Engineering Contradiction:
Improvehorizontal flight speedVSAvoidhover capability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The helicopter's propulsion and lift functions are segmented into separate components: the main rotor is dedicated to providing lift during hover, while separate horizontal propulsion units (ducted fans or propellers) mounted on the fuselage provide forward thrust. This segmentation allows each component to optimize its function without the compromises required when a single rotor must perform both lifting and propulsive duties simultaneously.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The main rotor system is designed to provide both vertical lift and horizontal thrust capabilities through variable pitch control. During hover, the rotor blades are positioned to generate vertical lift; during forward flight, the blade pitch is adjusted to generate horizontal thrust components, allowing the same rotor system to fulfill multiple functions across different flight regimes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Speed

If lift compounding with wings is added to increase load factor and maneuverability, then efficiency at moderately high speed is improved, but efficiency at lower forward speeds and in hover is reduced

Engineering Contradiction:
Improvemoderately high speed efficiencyVSAvoidhover and low-speed efficiency
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The wing structure is designed with variable geometry capabilities, allowing the wing configuration to be dynamically adjusted based on flight conditions. At high speeds, the wings are positioned to provide maximum aerodynamic lift and efficiency. At lower speeds and during hover, the wing geometry is adjusted or repositioned to minimize drag and interference with the rotor downwash, thereby maintaining hover efficiency while preserving high-speed performance benefits.

Inventive Principle:
Principle #15Dynamics

3Device complexity

If a pair of propulsion units is used to provide anti-torque capabilities without a tail rotor, then system complexity is reduced, but structural weight and aerodynamic interference increase

Engineering Contradiction:
Improvesystem complexityVSAvoidstructural weight
Core Design Contradiction:
Device complexityVSWeight of moving object

Solution Approach 1:

The anti-torque function is merged with the primary propulsion function by using the same horizontal propulsion units mounted on the fuselage for both purposes. The differential rotation speed or pitch adjustment of these units provides both forward thrust and counteracts rotor torque, eliminating the need for a separate tail rotor system and reducing overall structural weight despite the added complexity of the propulsion units themselves.

Inventive Principle:
Principle #5Merging (Combining)

4Adaptability or versatility

If wings are positioned far in the rear of the helicopter to provide additional lift, then center of lift can be decoupled from rotor mast, but aerodynamic interference and structural complexity increase

Engineering Contradiction:
Improvecenter of lift positioningVSAvoidstructural complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

Aerodynamic fairings or flow control surfaces are introduced as intermediary elements between the rear-positioned wings and the rotor downwash field. These intermediaries manage the interaction between the wing-generated airflow and the rotor wake, reducing aerodynamic interference and vortex formation while allowing the wings to be positioned far enough rearward to provide the desired lift and decouple the center of lift from the rotor mast location.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enables high-speed operations with improved structural efficiency, reduced stress on the fuselage, and enhanced aerodynamic performance, allowing for larger aspect ratios and lower airfoil thickness, thus increasing speed capabilities while maintaining passenger safety and reducing noise exposure.

Implementation Method 1

a main rotor and an auxiliary tail rotor to counter torque... The lift and thrust force capabilities of a helicopter rotor decrease with increasing forward speed

Methodology Applied
Scientific EffectLift force generation: Aerofoil

Implementation Method 2

a fixed wing structure on each side in an essentially horizontal plane of the fuselage. Said fixed wing structure provides additional lift during horizontal cruise flight

Methodology Applied
Scientific EffectLift force generation: Aerofoil

Implementation Method 3

a pair of additional propulsion devices providing thrust... The use of a pair of propulsion units has the advantage of providing for anti-torque capabilities

Methodology Applied
Scientific EffectThrust force generation: Jet

Data Source

PatentEP2690011B1Compound helicopter
Publication Date: 2016.09.14 AIRBUS HELICOPTERS DEUT GMBH
  • EP2690011B1 patent drawingFigure 1
  • EP2690011B1 patent drawingFigure 2
  • EP2690011B1 patent drawingFigure 3~4

AI summary

The invention relates to a compound helicopter (1) comprising a fuselage (2), at least one engine (14) and a main rotor (11) driven by said at least one engine (14). At least one pair of fixed wings are mounted in an essentially horizontal plane on a left hand and a right hand side of the fuselage (2) and horizontally oriented propulsion devices (12, 13) are mounted to each of said fixed wings, said fixed wings encompassing each a drive shaft (16) from said at least one engine (14). Each fixed wing comprises a lower main wing (18) and an upper secondary wing (19) being connected to each other within an interconnection region (22). The propulsion devices (12, 13) are arranged at said interconnection region (22) and said upper secondary wing (19) houses the drive shaft (16) from said at least one engine (14).