Compound Semiconductor Device With AlGaN Spacer Layer

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

InAlN-based semiconductor devices face issues with surface flatness leading to increased sheet resistance and internal leakage current due to strong internal electric fields, necessitating a solution to reduce leakage current while minimizing sheet resistance.

Innovation Solution

A compound semiconductor device with a channel layer and a spacer layer of Al0.20<y1≤0.70 Aly1Ga1-y1N, and a barrier layer of Inx2Aly2Ga1-x2-y2N with 0≤x2≤0.15 and 0.20≤y2≤y2, is fabricated using a method that includes forming these layers on a substrate to generate two-dimensional electron gas and optimize carrier concentration and mobility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If InAlN barrier layer is used to generate high concentration 2DEG, then carrier concentration is improved, but surface flatness deteriorates leading to increased sheet resistance

Engineering Contradiction:
Improvecarrier concentrationVSAvoidsurface flatness
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The barrier layer is segmented into two distinct layers: an InAlN barrier layer for generating high concentration 2DEG and an AlGaN spacer layer for maintaining surface flatness. This segmentation allows each layer to perform its specific function without compromising the other, resolving the contradiction between carrier concentration and surface flatness.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The AlGaN spacer layer acts as an intermediary between the InAlN barrier layer and the surface, mediating the surface flatness issue while allowing the InAlN layer to maintain high carrier concentration. The spacer layer's lower Al composition (0.20<y1≤0.70) compared to conventional designs reduces lattice mismatch and surface roughness, thereby reducing sheet resistance without affecting the 2DEG generation in the InAlN layer.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If InAlN barrier layer with high In composition is used, then carrier concentration is improved, but gate leakage current increases due to strong internal electric fields

Engineering Contradiction:
Improvecarrier concentrationVSAvoidgate leakage current
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The barrier structure is segmented into InAlN and AlGaN layers, where the InAlN layer provides high carrier concentration while the AlGaN spacer layer with controlled Al composition (0.20<y1≤0.70) modulates the electric field distribution, reducing the strong internal electric fields that cause gate leakage current.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The Al composition in the spacer layer is optimized within the range 0.20<y1≤0.70, which is lower than conventional AlGaN spacer layers. This parameter change reduces the polarization effect and internal electric field strength, thereby reducing gate leakage current while maintaining high carrier concentration in the InAlN barrier layer.

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If Al composition in spacer layer is increased to reduce sheet resistance, then electrical conductivity is improved, but lattice mismatch increases leading to surface roughness

Engineering Contradiction:
Improvesheet resistanceVSAvoidlattice mismatch
Core Design Contradiction:
Manufacturing precisionVSStability of the object's composition

Solution Approach 1:

The Al composition in the spacer layer is optimized within the range 0.20<y1≤0.70, balancing two competing requirements: sufficient Al content to reduce sheet resistance through improved electrical conductivity, but limited Al content to minimize lattice mismatch with GaN and maintain surface flatness. This parameter optimization resolves the contradiction between electrical conductivity and lattice stability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution effectively reduces sheet resistance and gate leakage current, while maintaining high carrier mobility, by adjusting the Al and In compositions within specific ranges in the spacer and barrier layers.

Implementation Method 1

InAlN is known to lattice match with GaN in an In composition range of 17% to 18%. In this composition range, InAlN has a very high spontaneous polarization so as to implement two-dimensional electron gas (2DEG) with higher concentration than conventional AlGaN-HEMT.

Methodology Applied
Scientific EffectPolarization: Polarisation

Data Source

PatentUS10665710B2Compound semiconductor device and fabrication method
Publication Date: 2020.05.26 FUJITSU LTD
  • US10665710B2 patent drawing
  • US10665710B2 patent drawing
  • US10665710B2 patent drawing

AI summary

A disclosed compound semiconductor device includes a channel layer configured to generate carriers;a spacer layer of Aly1Ga1-y1N (0.20&lt;y1≤0.70) formed on the channel layer; and a barrier layer of Inx2Aly2 Ga1-x2-y2N (0≤x2≤0.15 and 0.20≤y2&lt;0.70) formed on the spacer layer, where y1 and y2 satisfy a relationship of y1&gt;y2.