Compound Semiconductor PV Device with Thin Absorber and Emitter Layers

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Solution Overview

Problem

Current solar cells have low efficiency and high production costs, limiting their adoption as a mainstream energy source due to their inefficiencies and rigidity, which restricts their applications.

Innovation Solution

A photovoltaic device with a thin absorber layer made of a compound semiconductor and an emitter layer, forming a p-n junction, which increases efficiency by reducing dark current and allowing for greater flexibility through back-side electrical contacts and light trapping techniques such as antireflective coatings and diffusers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional solar cell structures are used, then manufacturing processes are simple, but conversion efficiency is low

Engineering Contradiction:
Improveconversion efficiencyVSAvoiddevice structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The solar cell is divided into multiple functional layers including a buffer layer, window layer, absorber layer, and contact layers with specific doping profiles. This segmentation allows each layer to be optimized for its specific function, improving overall conversion efficiency while managing device complexity through systematic layer design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the solar cell have different doping concentrations and material compositions tailored to local requirements. The emitter has higher doping than the base, and specific regions have optimized properties for light absorption, charge separation, and charge collection, thereby improving conversion efficiency without uniform complexity throughout

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If traditional solar cell designs are used, then production costs are high, but this limits mainstream adoption

Engineering Contradiction:
Improveproduction cost reductionVSAvoidconversion efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The invention optimizes key parameters including doping concentrations (emitter: 1e18-1e20 atoms/cm³, base: 1e16-1e18 atoms/cm³), layer thicknesses, and material compositions to reduce manufacturing costs while maintaining or improving conversion efficiency. These parameter optimizations enable cost-effective production without sacrificing performance

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If conventional rigid solar cell structures are used, then structural stability is maintained, but flexibility and application range are limited

Engineering Contradiction:
Improveflexibility and application rangeVSAvoidstructural stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The solar cell employs thin film structures with optimized layer thicknesses and material compositions that provide mechanical flexibility while maintaining electrical functionality. The buffer layer, window layer, and absorber layer are designed as thin films that can be deposited on flexible substrates, enabling bendable and wearable solar applications without compromising structural integrity during normal operation

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances solar energy conversion efficiency, reduces production costs, and increases the flexibility of solar cells, making them suitable for a broader range of applications.

Implementation Method 1

the junction of a solar cell absorbs photons to produce electron-hole pairs, which are separated by the internal electric field of the junction to generate a voltage, thereby converting light energy to electric energy

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Implementation Method 2

light trapping techniques such as antireflective coatings and diffusers

Methodology Applied
Scientific EffectAntireflective coating: Anti-Reflective Coating

Data Source

PatentUS10505058B2Photovoltaic device
Publication Date: 2019.12.10 UTICA LEASECO LLC
  • US10505058B2 patent drawing
  • US10505058B2 patent drawing
  • US10505058B2 patent drawing

AI summary

Methods and apparatus are provided for converting electromagnetic radiation, such as solar energy, into electric energy with increased efficiency when compared to conventional solar cells. One embodiment of the present invention provides a photovoltaic (PV) device. The PV device comprises an absorber layer made of a compound semiconductor; and an emitter layer located closer than the absorber layer to a first side of the device. The PV device includes a p-n junction formed between the emitter layer and the absorber layer, the p-n junction causing a voltage to be generated in the device in response to the device being exposed to light at a second side of the device. Such innovations may allow for greater efficiency and flexibility in PV devices when compared to conventional solar cells.