Compound Shutter System Independent Actuation

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Solution Overview

Problem

Existing shutter systems lack independent and non-sequential operation capabilities, limiting their ability to efficiently control airflow and cooling in vehicles with multiple grille openings, especially under varying engine loads.

Innovation Solution

A compound shutter system with multiple operable shutter assemblies and a mechanism featuring a clutch and motor, utilizing shape memory materials to actuate each shutter assembly independently and non-sequentially, along with a controller to regulate airflow through separate grille openings based on engine load and temperature.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single shutter assembly is used to cover multiple grille openings, then the device complexity is reduced, but the ability to independently control airflow through each grille opening is lost

Engineering Contradiction:
Improveshutter system structureVSAvoidairflow control capability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The shutter system is divided into multiple independent shutter assemblies, each corresponding to a specific grille opening. Each shutter assembly can be actuated independently to control airflow through its associated grille opening, enabling precise airflow management while maintaining separate control capabilities for each grille opening.

Inventive Principle:
Principle #1Segmentation

2Device complexity

If shutter assemblies are actuated sequentially by a single motor, then the device complexity is reduced, but the ability to independently and simultaneously control multiple shutters is limited

Engineering Contradiction:
Improveactuation mechanismVSAvoidindependent shutter control
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

A clutch mechanism serves as an intermediary between the single motor and multiple shutter assemblies. The clutch selectively engages different shutter assemblies based on control signals, allowing the motor to independently actuate individual shutters or multiple shutters in sequence or simultaneously, providing flexible control without requiring separate motors for each shutter.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If fixed louver angles are used in shutter assemblies, then the manufacturing precision and structural stability are improved, but the ability to adjust airflow characteristics is reduced

Engineering Contradiction:
Improvelouver angle consistencyVSAvoidairflow regulation capability
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The louver assemblies are designed with movable louvers that can be rotated to different angles relative to the shutter frame. This dynamic configuration allows the louver angle to be adjusted independently of the shutter's open/closed state, enabling precise control of airflow characteristics while maintaining structural stability through well-defined angular positions.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise control of airflow and cooling in vehicles by allowing independent operation of shutter assemblies, optimizing engine cooling and aerodynamic performance while accommodating separate grille openings.

Implementation Method 1

The clutch may employ a shape memory material selectively energized to operate the motor in one of the first, second, and third modes

Methodology Applied
Scientific EffectShape memory material effect: Shape Memory Alloy

Data Source

PatentUS8561738B2Compound shutter system with independent and non-sequential operation
Publication Date: 2013.10.22 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US8561738B2 patent drawing
  • US8561738B2 patent drawing
  • US8561738B2 patent drawing

AI summary

A compound shutter system includes a plurality of shutter assemblies. Each of the shutter assemblies has at least one louver operable to selectively open and close the respective shutter assembly. The compound shutter system additionally includes a mechanism operatively connected to each of the plurality of shutter assemblies. The mechanism is also configured to actuate each of the shutter assemblies independently and non-sequentially relative to each other. A vehicle employing the compound shutter system is also disclosed.