Compressed Air Developer Filling Apparatus

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Solution Overview

Problem

Conventional developer filling processes for image forming apparatuses are cumbersome and prone to environmental pollution due to the manual handling and dispersion of developer powder.

Innovation Solution

A developer filling apparatus and system that utilize a developer supply container with compressed air and a valve structure to control the discharge of developer, along with a shutter mechanism to manage the inlet and air discharge openings, facilitating easy and controlled filling of developer cartridges.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If manual handling and measuring container are used for developer filling, then the filling process can be performed with simple equipment, but the working conditions deteriorate and environmental pollution occurs due to developer powder dispersion

Engineering Contradiction:
Improvefilling process simplicityVSAvoiddeveloper powder dispersion
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent uses compressed air to propel developer powder from the supply container through a transfer line directly into the developer cartridge. This pneumatic transport system eliminates manual handling and prevents developer powder dispersion in the workspace, resolving the contradiction between simple equipment and environmental protection.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Solution Approach 2:

The patent introduces a valve structure as an intermediary component that controls the flow of compressed air and developer powder. The valve opens only when the cartridge is properly inserted, acting as a mediator that enables controlled transfer while preventing premature discharge and environmental contamination.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If valve structure is added to control developer discharge, then developer powder dispersion is prevented, but device complexity increases

Engineering Contradiction:
Improvedeveloper powder dispersionVSAvoidvalve structure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The valve structure is designed to automatically open when the cartridge is inserted into the correct position, and automatically close when removed. This self-actuating mechanism eliminates the need for manual valve operation or complex control systems, reducing overall device complexity while maintaining effective developer flow control.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The valve transitions from a static closed state to an open state dynamically when triggered by cartridge insertion. This dynamic behavior allows the simple valve structure to provide intelligent flow control without requiring complex actuation mechanisms.

Inventive Principle:
Principle #15Dynamics

3Productivity

If compressed air is used to propel developer, then filling efficiency is improved and working conditions are enhanced, but energy consumption increases

Engineering Contradiction:
Improvefilling efficiencyVSAvoidcompressed air energy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The system uses compressed air only for the brief duration needed to transfer developer from the supply container to the cartridge, rather than continuous operation. This partial action approach achieves rapid filling (improving productivity) while minimizing energy consumption.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The pneumatic transfer process operates continuously during the filling operation, maintaining steady flow of developer and compressed air through the transfer line. This continuous action ensures efficient filling without interruptions, maximizing productivity while using energy only when needed.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables efficient and pollution-free refilling of developer cartridges by using compressed air to propel the developer, improving working conditions and reducing environmental impact.

Implementation Method 1

a developer supply container that contains a developer and compressed air, the developer supply container comprising a developer discharge mechanism, the developer discharge mechanism including a developer outlet opening that discharges the developer and compressed air

Methodology Applied
Scientific EffectCompressed air propulsion: Pressure Gradient

Data Source

PatentUS7574160B2Developer filling apparatus and developer filling system having the same
Publication Date: 2009.08.11 HEWLETT PACKARD DEVELOPMENT COMPANY LP
  • US7574160B2 patent drawing
  • US7574160B2 patent drawing
  • US7574160B2 patent drawing

AI summary

A developer filling apparatus includes a developer supply container for containing a developer and compressed air, the developer supply container includes a developer discharge mechanism, the developer discharge mechanism including a developer outlet opening for discharging the developer and compressed air, and a valve structure disposed at the developer outlet opening for normally closing the developer outlet opening and for opening the developer outlet opening upon application of an external force. Accordingly, because a developer cartridge can be easily filled with a developer using the force of compressed air in a developer filling operation, the developer filling operation can be performed more easily in comparison to a conventional manual one utilizing a developer measuring container. In addition, the developer is prevented from being blown around during the developer filling operation, thereby improving working conditions and avoiding environmental pollution.