Alcohol Sterilizer Using Compressed Gas Cylinder

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Solution Overview

Problem

Conventional sterilizing and disinfecting apparatuses using liquefied gas cylinders are complex, require a power supply, and are heavy, making them difficult to move and limit their usage to specific locations.

Innovation Solution

A sterilizing and disinfecting apparatus using a compressed gas cylinder with a pressure reducing valve and gas hose, eliminating the need for a heater and power supply, allowing for a lightweight and simplified design that can be easily transported and used in various locations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a liquefied gas cylinder is used as the gas source, then the carrier gas can be supplied, but the apparatus becomes complex, heavy, and requires a power supply for heating

Engineering Contradiction:
Improvecarrier gas supplyVSAvoidapparatus configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention extracts and eliminates the heater component from the system by switching from liquefied gas cylinders to compressed gas cylinders. This removes the need for heating mechanisms and power supply, significantly simplifying the apparatus configuration while maintaining the essential function of carrier gas supply

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention changes the physical state parameter of the gas source from liquefied to compressed state. This parameter change eliminates the need for heating and phase change processes, thereby reducing device complexity and removing the requirement for power supply while ensuring reliable carrier gas delivery

Inventive Principle:
Principle #35Parameter changes

2Reliability

If a liquefied gas cylinder is used as the gas source, then the carrier gas can be supplied, but the apparatus weight increases

Engineering Contradiction:
Improvecarrier gas supplyVSAvoidapparatus weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The invention removes the heater and associated power supply components by extracting them from the system architecture. This extraction directly reduces the apparatus weight while maintaining the core function of supplying carrier gas through compressed gas cylinders

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If a liquefied gas cylinder is used as the gas source, then the carrier gas can be supplied, but the apparatus requires a power supply

Engineering Contradiction:
Improvecarrier gas supplyVSAvoidpower supply requirement
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The invention extracts and eliminates the heater component that requires power supply. By using compressed gas cylinders instead of liquefied gas cylinders, the system no longer needs heating mechanisms, thereby removing the power supply requirement while ensuring reliable carrier gas supply through pressure-driven flow

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus achieves efficient sterilization and disinfection with a simplified structure, reduced weight, and improved mobility, enabling easy movement and use in multiple locations without the need for a power supply, while maintaining effective chemical distribution and evaporation characteristics.

Implementation Method 1

a pressure reducing valve, attached near an outlet of the gas cylinder, for decompressing the gas discharged from the outlet to a predetermined pressure

Methodology Applied
Scientific EffectPressure reduction: Pressure Drop

Implementation Method 2

sprays the chemical into a target space by the function of the carrier gas injected from the end nozzle of the spray gun

Methodology Applied
Scientific EffectSpray: Spray

Implementation Method 3

the chemical will evaporate rapidly after adhering to the wall surface, floor surface and the like in the target space without remaining for a long time

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS7691345B2Sterilizing and disinfecting apparatus
Publication Date: 2010.04.06 SHINKO SANGYO CO LTD
  • US7691345B2 patent drawing
  • US7691345B2 patent drawing
  • US7691345B2 patent drawing

AI summary

An apparatus for sterilizing and disinfecting a target space by spraying a chemical including alcohol includes a spray gun 4 to which a chemical container 7 containing a sterilizing and disinfecting chemical including alcohol is attachable, a gas cylinder 1 filled with a compressed carrier gas that does not react with alcohol, and a pressure reducing valve 2 for decompressing the carrier gas discharged in a vaporized state from the gas cylinder 1 to a predetermined pressure, and is constructed so that the pressure reducing valve 2 and the spray gun 4 are directly connected with a gas hose 3 and mounted on a common truck 5. The sterilizing and disinfecting apparatus can operate with a simple structure requiring no power supply, and is much lighter in weight compared to conventional apparatuses.