Compressibility Factor Measurement for Accurate ROR Flow Rate Correction

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Solution Overview

Problem

Conventional ROR systems face challenges in accurately measuring mass flow rates due to unknown or pressure-dependent compressibility factors of fluids, leading to difficulties in highly accurate measurements.

Innovation Solution

A fluid characteristics measurement system with a chamber of constant volume, a flow rate controller, and an information processor that calculates pressure-dependent compressibility factors by analyzing time changes in pressure under different conditions, allowing for accurate flow rate measurement and compensation of measurement errors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a conventional ROR system uses a pressure-dependent compressibility factor from literature, then the measurement process is simple, but the measurement accuracy is insufficient for fluids with unknown compressibility factors

Engineering Contradiction:
Improveflow rate measurement accuracyVSAvoidmeasurement system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The ROR system automatically measures and calculates its own compressibility factor using the chamber pressure changes during constant flow rate introduction, eliminating the need for external literature data or separate measurement equipment. The system serves itself by generating the required correction factor through its own operation.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The compressibility factor measurement is performed in advance before actual flow rate measurements, allowing the system to obtain accurate correction factors that account for pressure-dependent variations. This preliminary characterization enables subsequent high-precision measurements without requiring complex real-time adjustments.

Inventive Principle:
Principle #10Preliminary action

2Ease of manufacture

If the compressibility factor is assumed to be constant independent of pressure, then calculations are simplified, but the accuracy of flow rate measurement deteriorates

Engineering Contradiction:
Improvecalculation simplicityVSAvoidflow rate measurement accuracy
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The system measures compressibility factors at multiple different pressure conditions and uses these varying pressure data points to calculate the actual pressure-dependent compressibility factor. By introducing pressure variation as a controlled parameter, the system accurately captures the real behavior of the fluid without requiring complex theoretical models.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If representative compressibility factor values are used from literature, then the measurement process is straightforward, but high accuracy cannot be achieved for fluids with unknown or varying compressibility factors

Engineering Contradiction:
Improveoperational simplicityVSAvoidflow rate measurement accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The system automatically measures and calculates its own compressibility factor using the chamber pressure changes during constant flow rate introduction, eliminating the need for external literature data or separate measurement equipment. The system serves itself by generating the required correction factor through its own operation.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate compensation of flow rate measurement errors caused by compressibility factors, improving the precision of flow rate measurements in ROR systems by calculating pressure-dependent compressibility factors, eliminating the need for special equipment and reducing time and effort in obtaining these factors.

Implementation Method 1

a compressibility factor that is a factor indicating a deviation from the state equation of the measurement fluid

Methodology Applied
Scientific EffectCompressibility factor:

Implementation Method 2

measure the mass flow rate of the measurement fluid on the basis of a gas state equation

Methodology Applied
Scientific EffectGas state equation:

Data Source

PatentUS11162883B2Fluid characteristics measurement system, program storage medium storing program for fluid characteristics measurement system, and fluid characteristics measurement method
Publication Date: 2021.11.02 HORIBA STEC CO LTD
  • US11162883B2 patent drawing
  • US11162883B2 patent drawing
  • US11162883B2 patent drawing

AI summary

The present invention makes it possible to easily obtain a compressibility factor that is a characteristic of a fluid, and thereby dramatically improves the accuracy of flow rate measurement by an ROR system or the like. The invention is adapted to include: a chamber having a constant volume; a flow rate controller connected to the chamber so as to make it possible to introduce or lead a fluid into or out of the chamber at a constant flow rate; and an information processor adapted to calculate a compressibility factor depending on the pressure of the fluid on the basis of time changes in pressure inside the chamber when the fluid is introduced into the chamber at the same flow rate as each other through the flow rate controller under two different pressure conditions inside the chamber.