Compressible Cooler Plate Contact for Battery Module Cooling
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Solution Overview
Problem
Existing power storage devices face challenges in bringing coolers into close thermal contact with the outer surface of the lower case due to differences in material rigidity, making it difficult to conform effectively.
Innovation Solution
The cooler is made of a member with lower rigidity than the lower case and is pressed into contact using force exerting portions such as fastening, reinforcing, projecting, and damper members, which deform elastically to conform to the lower case surface.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If the cooler is made of a member with lower rigidity than the lower case, then the cooler can be brought into close contact with the outer surface of the lower case to conform thereto, but the cooler may not maintain sufficient structural stability
Solution Approach 1:
The patent changes the rigidity parameter of the cooler by selecting materials with lower rigidity (such as aluminum or aluminum alloys) compared to the lower case. This parameter change allows the cooler to deform and conform to the outer surface of the lower case, achieving close thermal contact while maintaining structural stability through the force exerting portions.
Solution Approach 2:
The patent introduces force exerting portions (such as elastic members, resilient members, or biasing members) that dynamically adjust the position and contact pressure of the cooler against the lower case. These dynamic elements allow the cooler to maintain close contact while accommodating variations in the lower case surface, thereby resolving the contradiction between conformability and structural stability.
2Manufacturing precision
If the cooler is pressed toward the bottom portion using force exerting portions, then the cooler can conform to the outer surface of the lower case, but the device complexity increases
Solution Approach 1:
The patent employs flexible force exerting portions such as elastic members, resilient members, or thin-walled structures that can deform to conform the cooler to the lower case surface. These flexible elements achieve close thermal contact without requiring complex rigid mechanical systems, thereby reducing overall device complexity while maintaining contact precision.
Solution Approach 2:
The force exerting portions are designed to automatically adjust and maintain contact between the cooler and the lower case without requiring external control systems. The elastic or resilient nature of these members allows them to self-regulate their force application, eliminating the need for additional sensors, actuators, or control mechanisms, thus avoiding increased device complexity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This configuration ensures close thermal contact between the cooler and the lower case, enhancing cooling efficiency while potentially reducing weight by optimizing the number and placement of fastening pieces.
Implementation Method 1
The cooler is made of a member having a rigidity lower than that of the lower case. The cooler includes a force exerting portion that exerts a force toward the bottom portion. By providing the notch portion in the root portion of the fastening piece portion connected to the holding portion, the fastening piece portion is deformed and acts as a spring structure when the fastening piece portion is fastened to the lower case.
Implementation Method 2
a cooler that is provided on a side of the outer surface of the bottom portion and cools the one or more power storage modules via the bottom portion
Data Source
AI summary
A power storage device includes a lower case having a bottom portion including an inner surface and an outer surface, one or more power storage modules thermally connected to the inner surface of the bottom portion, and a cooler that is provided on a side of the outer surface of the bottom portion and cools the one or more power storage modules via the bottom portion. The cooler is made of a member having a rigidity lower than that of the lower case. The cooler includes a force exerting portion that exerts a force toward the bottom portion.


