U-Shaped Compression Bone Staple with Resilient Bridge

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Solution Overview

Problem

Conventional methods for securing bone segments across a fracture site, such as screws and clips, often require drilling and manual installation, which are time-consuming, imprecise, and may hinder dynamic compression necessary for optimal bone healing, while also increasing surgical trauma and the size of the surgical opening.

Innovation Solution

A U-shaped compression staple with resilient legs interconnected by a bridge, allowing for easy deployment and tensioning to apply compressive force between bone segments, minimizing surgical trauma and optimizing bone healing through adjustable compressive forces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If conventional fixation devices (screws, clips) are used to secure bone segments, then rigid immobilization is achieved, but dynamic compression is hindered and surgical trauma increases

Engineering Contradiction:
Improverigid immobilizationVSAvoidsurgical trauma
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The staple incorporates a spring element that enables dynamic compression between bone segments. The spring can be compressed to apply controlled force, allowing the fixation device to adapt to bone movement and healing processes rather than providing rigid immobilization, thereby reducing surgical trauma and promoting bone healing.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The compression force applied by the staple can be adjusted by varying the compression distance of the spring element. This allows optimization of the compressive force parameter to achieve both stable fixation and dynamic compression, balancing immobilization needs with healing requirements.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If manual installation methods (drilling, hemostats) are used to install clips, then fixation is achieved, but installation time increases and precision decreases

Engineering Contradiction:
Improvefixation reliabilityVSAvoidinstallation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The invention replaces manual mechanical installation methods with a powered stapling device that automatically drives the staple into the bone. This substitution of mechanical systems improves installation speed and precision while maintaining reliable fixation, eliminating the need for manual drilling and clip insertion.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Stability of the object's composition

If rigid clips are used to maintain distance between bone segments, then structural stability is achieved, but compression force establishment is prevented

Engineering Contradiction:
Improvestructural stabilityVSAvoidcompressive force
Core Design Contradiction:
Stability of the object's compositionVSForce

Solution Approach 1:

The spring element in the staple provides dynamic compression capability, allowing the device to maintain structural stability while simultaneously establishing compressive force between bone segments. The spring can be compressed to apply force while the staple legs maintain the structural connection between segments.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The compression staple facilitates quick, precise, and effective bone fixation with adjustable compressive forces, reducing surgical trauma and the size of the surgical opening, while promoting enhanced osseous healing by allowing dynamic compression.

Implementation Method 1

the bridge portion comprises a single bowed spring element... spreading apart of the legs lessens the curvature of the curved portions which brings the staple to a tensioned configuration in which one leg is resiliently urged towards the other

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS10064618B2Compression bone staple
Publication Date: 2018.09.04 ZIMMER INC
  • US10064618B2 patent drawing
  • US10064618B2 patent drawing
  • US10064618B2 patent drawing

AI summary

The present invention relates to devices and techniques for securing bone segments across a fracture site, and more particularly relates to bone staples for achieving compression between segments. A method and apparatus for interosseous bone fixation uses a compression staple, generally U-shaped, having a pair of legs with proximal ends interconnected by a bridge portion that is resilient and bowed, the staple having an initial configuration and capable of a tensioned configuration by spreading apart the legs by a certain amount causing the curvature of the bowed bridge to lessen and the legs to move towards each other with certain compressive spring force.