Compression-Ignition Engine Control System Dynamic Threshold Switching

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Solution Overview

Problem

Compression-ignition internal combustion engines have limited operational regions due to constraints on coolant and engine temperatures, which restrict the utilization of compression-ignition operation, leading to suboptimal NOx reduction and thermal efficiency compared to spark-ignition engines.

Innovation Solution

A control system that allows switching from spark-ignition to compression-ignition operation by determining permissible conditions based on engine speed, coolant temperature, and catalytic converter activation, using a variable valve mechanism to manage valve timing and retain exhaust gases for internal EGR, enabling expansion of the compression-ignition operation region.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If compression-ignition operation is disabled when coolant temperature is lower than a predetermined temperature, then stable operation is ensured, but the operational region is limited and thermal efficiency is reduced

Engineering Contradiction:
Improvestable operationVSAvoidoperational region
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The invention changes the temperature threshold parameter dynamically based on engine operating conditions. Instead of using a fixed coolant temperature threshold, the system adjusts the threshold according to intake air temperature, engine speed, and load conditions, allowing compression-ignition operation to be enabled at lower coolant temperatures when other parameters indicate safe operating conditions.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention transitions from a static temperature-based switch to a dynamic multi-parameter assessment system. The determination of whether to enable compression-ignition operation is made dynamically based on real-time monitoring of coolant temperature, intake air temperature, engine speed, and load, allowing flexible adaptation to varying operating conditions.

Inventive Principle:
Principle #15Dynamics

2Use of energy by moving object

If compression-ignition operation is expanded to lower temperatures, then thermal efficiency and fuel consumption performance improve, but risk of unstable combustion and misfire increases

Engineering Contradiction:
Improvethermal efficiencyVSAvoidcombustion stability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The system continuously monitors multiple parameters including coolant temperature, intake air temperature, engine speed, and load to determine the appropriate operating mode. This feedback mechanism allows the system to adjust operation based on real-time conditions, enabling compression-ignition when conditions are favorable while avoiding unstable combustion when conditions are unfavorable.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The invention uses multiple dynamic parameters (intake air temperature, engine speed, load) to adjust the effective temperature threshold for enabling compression-ignition operation. When intake air temperature and other parameters indicate favorable conditions, the system allows compression-ignition at lower coolant temperatures, thereby expanding the operational region while maintaining combustion stability.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If a fixed temperature threshold is used for switching between ignition modes, then control simplicity is maintained, but the ability to expand compression-ignition region is limited

Engineering Contradiction:
Improvecontrol simplicityVSAvoidcompression-ignition utilization
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The control system performs multiple functions by evaluating multiple parameters (coolant temperature, intake air temperature, engine speed, load) to determine the appropriate ignition mode. This multi-parameter assessment approach allows a single control system to adapt to various operating conditions and expand the compression-ignition region while maintaining relatively simple control logic.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system transitions from a static single-threshold control to a dynamic multi-parameter evaluation system. The control logic dynamically adjusts the effective temperature threshold based on intake air temperature, engine speed, and load conditions, enabling expansion of the compression-ignition operational region while maintaining manageable control complexity.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution expands the operational region of compression-ignition, improving NOx reduction and thermal efficiency while maintaining drivability and emission performance, allowing for more efficient fuel consumption and reduced emissions.

Implementation Method 1

ignition in which the air-fuel mixture supplied to the combustion chamber auto-ignites and burns as a result of being compressed by the piston

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

ignition in which the air-fuel mixture is ignited to burn by a spark plug installed in the combustion chamber

Methodology Applied
Scientific EffectElectric Spark: Electric Spark

Data Source

PatentUS7730717B2Control system for compression-ignition engine
Publication Date: 2010.06.08 HONDA MOTOR CO LTD
  • US7730717B2 patent drawing
  • US7730717B2 patent drawing
  • US7730717B2 patent drawing

AI summary

In a control system for a compression-ignition engine whose operation is switchable between a compression-ignition operation in which an air-fuel mixture supplied to a combustion chamber auto-ignites to burn owing to compression and a spark-ignition operation in which the air-fuel mixture is ignited to burn by a spark of a spark plug, it is determined whether a predetermined permissible condition to permit switching from the spark-ignition to the compression-ignition operation is satisfied, and switching from the spark-ignition operation to the compression-ignition operation is permitted when the predetermined permissible condition is satisfied, thereby enabling to expand the compression-ignition operation utilization region so long as permissible in light of the engine operating condition.